High Speed VFFS Machine HV Series VG520 | 30–150bpm Servo Vertical Pillow Gusset Bag Packaging Line
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High Speed Servo VFFS Vertical Packaging Machine HV Series VG520 30–150bpm High Output Pillow & Gusset Bag Line
Product Overview
This high speed VFFS vertical form fill seal machine HV/VG520 series is a high-output servo vertical packaging system independently optimized for large-volume mass production factories, completely differentiated from conventional medium-speed V320/V420/V520 models. It adopts Omron PLC full servo control architecture, supporting ultra-wide film width up to 520mm, maximum packing speed reaching 150bpm, far exceeding the throughput of ordinary vertical packing equipment.
Equipped with continuous ring belt longitudinal heat sealing, vacuum film pulling anti-slip system and automatic film edge correction module, the machine realizes integrated workflow of film unwinding, constant tension forming, preheating sealing, motion fly cutting and finished bag output in one cycle. It supports pillow bags and gusset stand bags, adaptable to film thickness 0.05–0.15mm thick composite packaging materials.
95% core contact parts adopt food-grade stainless steel and aluminum alloy frame, matched with optional nitrogen filling, continuous bag output and multi-spec bag sealing auxiliary devices. This high-speed VFFS unit perfectly docks multihead weighing fillers, screw powder feeders and inline check weighers, widely deployed in large-scale snack factories, grain bulk packaging workshops, instant food mass production lines and pet food high-output packaging plants. It drastically boosts hourly packaging capacity, reduces film waste from uneven sealing, stabilizes finished bag dimensional consistency and lowers long-term labor and film material costs for mass production workshops.
Core Advantages
Ultra-High Speed Servo System Max 150bpm Mass Production Throughput
Full Omron PLC + multi-axis servo synchronous control, adjustable packing speed range 30–150bpm, designed exclusively for 24-hour non-stop mass packaging production lines, solving low-output bottlenecks of ordinary medium-speed VFFS machines
Planetary deceleration servo drive mechanism eliminates mechanical cumulative errors during long-hour high-speed operation, maintaining stable servo precision without bag length deviation after thousands of continuous cycles
Synchronous fly cutting motion cutting technology avoids pause loss during film conveying, improves overall line operating efficiency by over 40% compared with standard intermittent cutting vertical packers
Continuous Ring Belt Longitudinal Sealing With Preheating Function Reduce Film Waste
Exclusive continuous ring belt heat sealing structure with independent preheating module, uniform heating distribution on vertical sealing edge, completely avoiding weak sealing, leakage and wrinkling issues of intermittent jaw sealing
Constant heating temperature control guarantees consistent sealing tension up and down, no excessive heat burning thin composite films, cutting packaging film scrap loss rate by more than 12% for high-speed continuous production
SMC pneumatic cylinder + precision pressure regulator control sealing jaw lifting force, automatically balance pressure during high-speed reciprocating sealing to unify finished bag sealing quality in batch production
Vacuum Anti-Slip Film Pulling + Automatic Edge Correction Stabilize Bag Dimension
Built-in vacuum adsorption film pulling platform, create negative pressure to lock composite film tightly, effectively prevent thin/thick film slipping during high-speed conveying, ensure uniform bag length for every finished pouch
Automatic left-right film deviation correction sensor real-time tracks film edge offset, auto-adjust film position without manual operator intervention, greatly lowering defective bag rate caused by film running off track
Suitable for wide thickness range films 0.05–0.15mm, compatible with high-barrier PET/VMPET composite films and thick grain sack packaging materials without stretching or deformation under fast tension
Ethernet Touch HMI Remote Network Monitoring Intelligent Control
10-inch industrial Ethernet touch screen, built-in network communication module, realize remote real-time production data monitoring, parameter modification and fault diagnosis via factory internal network
Store 99 groups of product packaging recipes, one-click switch between pillow bag, gusset bag, nitrogen-filled fresh-keeping bag specifications, rapid format change without repeated parameter calibration
Multi-dimensional automatic fault alarm system, clearly display film deviation, sealing temperature abnormality, air pressure shortage and servo overload faults on touch panel, shorten equipment downtime maintenance time
Food-Grade Stainless Steel Alloy Frame Sanitary Wash-Down Construction
95% core contact components, forming shoulder, sealing ring belt and machine outer frame adopt 304 food stainless steel + lightweight aviation aluminum alloy, anti-rust, anti-corrosion and easy full water gun cleaning
Modular quick-disassembly forming shoulder and sealing ring belt structure, no dead-angle residue accumulation for powder, crumb and granular food production, fully compliant with food HACCP and CE safety standards
Integrated closed safety transparent protective cover, block high-speed flying film fragments while keeping running status visible, eliminate accidental safety hazards for continuous shift workshop operation
Expandable Auxiliary Modules Customized For Diverse Packaging Demands
Reserved multi-function installation interface for optional nitrogen gas filling device, continuous finished bag output conveyor, multi-size bag sealing auxiliary mechanism, matching fresh food, bulk grain and multi-spec retail packaging production lines
Standard left-right feeding layout compatible with upstream multihead weighers and downstream inline weight checkers, form fully automatic unmanned packaging + weight sorting closed-loop production system
Uniform 0.8Mpa low air consumption design, reduce air compressor load during long-hour high-speed operation, save factory compressed air energy consumption cost
Vacuum film pull, ring belt longitudinal seal, auto edge correction, Ethernet touch screen
Optional Auxiliary Devices
Nitrogen filling unit, continuous bag output device, multi-spec bag sealing device
Wide Application Mass Production Packaging Scenarios
This high speed servo HV series VFFS machine targets high-output continuous vertical bag forming & sealing for granular, flake, dry food and bulk grain products, serving large-volume automated food production workshops:
Snack & Crisp Mass High-Speed Pillow Bag Packaging
Suitable for potato chips, mixed nut pouches, popcorn pillow bags, baked cookie retail packs and fried snack bulk packaging. Max 150bpm high-speed operation meets large snack factory daily mass output demand, stable uniform pillow bag forming without film slipping.
Grain & Agricultural Product Gusset Bulk Bag Packaging
Adapt to rice gusset stand bags, seed retail pouches, cereal composite sacks and animal feed large bags. 520mm ultra-wide film width supports heavy thick grain packaging film, vacuum pull system avoids thick material film offset during high-speed forming.
Instant Dry Food & Pet Food Continuous Packaging
Used for instant noodle seasoning pouches, dry pet food grain bags, freeze-dried food nitrogen-filled fresh-keeping packs and cereal breakfast powder retail bags. Optional nitrogen filling module extends product shelf life for long-term circulation.
Bulk Solid Powder & Functional Food Mass Packaging
Fit for milk powder bulk pouches, protein powder gusset bags, food additive composite sacks and herbal powder retail packs. Continuous ring belt preheating sealing solves poor sealing defects of high-value fine powder packaging under ultra-fast production speed.
Full Automatic High-Speed VFFS Production Working Flow
Film Unwinding & Vacuum Tension Lock
Composite film roll loaded on unwinding rack, vacuum pull platform adsorbs film surface to lock tension, auto edge correction sensor real-time adjusts film horizontal position to prevent deviation
Forming & Preheating Longitudinal Sealing
Flat film passes quick-change forming shoulder to fold tubular bag shape, continuous ring belt preheating longitudinal seal completes vertical side sealing at high speed without pause
Quantitative Material Filling
Upstream multihead weighing/screw feeder drops measured granular/powder materials into formed tubular bag synchronously with servo conveying
Horizontal Sealing & Fly Cutting
Top horizontal sealing jaw clamps and seals bag top, servo fly cutting knife instantly separates finished pouch without production line speed reduction
Auxiliary Treatment & Output
Optional nitrogen filling injects protective gas before sealing; finished bags fall onto continuous output conveyor and flow to inline check weigher for automatic weight inspection & defective rejection
Why Choose Our HV Series High Speed Servo VFFS Machine?
✔ 150bpm Ultra-High Throughput Servo Architecture: Far higher speed than conventional medium-speed VFFS, planetary deceleration servo eliminates long-hour mechanical error for 24h mass production
✔ Continuous Ring Belt Preheating Sealing System: Solve high-speed sealing leakage & film burning pain points, effectively reduce packaging film waste and defective bag rate
✔ Vacuum Anti-Slip Film Pull + Auto Edge Correction: Stable bag length uniformity, reduce manual film adjustment labor in fast production workshops
✔ Ethernet Remote Network Monitoring Touch HMI: Real-time remote data viewing & fault diagnosis, convenient central management for large automated factories
✔ Food-Grade Stainless & Aluminum Alloy Sanitary Frame: Easy full wash-down, fit snack, grain and pet food high-output clean production lines
✔ Free Mass Sample Packaging Test & Custom Auxiliary Matching: Send your film and raw material samples for free high-speed trial run, engineers design full packaging line layout drawing with matching weighers/check weighers
Frequently Asked Questions About High Speed VFFS HV/VG520 Machine
What is the maximum running speed of this high speed VFFS machine?
The adjustable speed range is 30–150bpm, the maximum stable continuous production speed reaches 150 bags per minute, specially customized for large-scale mass food production lines with high hourly output requirements.
Can this high speed VFFS realize remote network monitoring?
Yes, equipped with Ethernet touch screen, support factory internal network connection, realize remote real-time production data viewing, parameter modification and online fault diagnosis without on-site machine operation.
What bag styles can HV/VG520 high speed vertical packing machine produce?
Standard compatible pillow bag and gusset stand bag; matched with optional multi-spec sealing auxiliary device to realize customized special bag size packaging.
Does this high speed VFFS solve film slipping and bag length inconsistency during fast production?
Adopts built-in vacuum adsorption film pulling structure + automatic film edge correction system, tightly lock film tension to avoid slipping, ensure every finished bag has unified length dimension even at 150bpm full speed.
What optional auxiliary devices can be matched with this high speed VFFS machine?
Support nitrogen gas filling fresh-keeping device, continuous finished bag output conveyor and multi-size bag sealing auxiliary module, can be customized according to different food packaging preservation and output demands.
Contact Us For Custom High Speed Mass Production VFFS Packaging Line Solutions
Claim free high-speed mass sample packaging testing service of HV series high speed servo VFFS vertical form fill seal machine right now.
Our technical team provides customized model parameter selection, forming shoulder mould design, full automatic packaging line layout drawing and matching multihead weigher & inline check weigher integrated scheme for large snack factories, grain bulk processing workshops, pet food mass production plants and instant food automated packaging enterprises. This 150bpm high-output continuous ring belt sealing vertical packing machine solves low-speed bottlenecks of conventional VFFS equipment, greatly lifting overall production efficiency for your mass continuous packaging workshop.
Product Description
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