Full Automatic Weighing and Packaging System for Long Strip Materials
Customized Multi-Industry Weighing & Packaging Line for Long Strip Food, Hardware & Chemical Products
Wide Application Range
This fully automatic weighing and packaging system is professionally designed for all kinds of long strip materials. It is widely suitable for the weighing and packaging of long strip food products including long biscuits, ice bars, ham sausages, rice sticks, candy bars, etc. It also perfectly adapts to the weighing and packaging needs of long strip materials in the chemical industry (such as strip adhesives, solid reagents) and hardware industry (such as strip hardware accessories, screws, metal strips).
Customer Pain Points
·Traditional weighing equipment is prone to material jamming, tangling and breakage when handling long strip products, leading to high material damage rate, unstable weighing accuracy and frequent unplanned equipment downtime
·Irregular length and shape of long strip materials result in poor compatibility of conventional packaging equipment, long changeover time for different specifications, and inability to adapt to multi-SKU flexible production
·Disordered material orientation causes serious deviation during packaging, resulting in uneven sealing, air leakage and even package damage, which shortens product shelf life and increases inventory and transportation loss
·Heavy reliance on manual sorting, weighing and feeding, high labor cost, low production efficiency, and high risk of product contamination (for food industry) and manual operation errors
·Poor cross-industry adaptability, traditional equipment can only meet the packaging needs of single-industry products, requiring repeated equipment investment for different types of long strip materials
·Poor synchronization in high-speed production, leading to material stacking, missing placement and high unqualified rate of finished products, which cannot meet the delivery demand of bulk orders
Core Customer Needs
·High-precision, non-damaging weighing solution, compatible with long strip materials of different lengths, diameters and materials, ensuring no jamming, no tangling, no breakage during the whole production process
·Fully automated directional sorting, feeding, weighing and packaging production, to minimize manual intervention, reduce labor cost and improve overall production efficiency
·Accurate material positioning and orientation control, to ensure no deviation during packaging, flat and firm sealing, and excellent airtightness of finished packages
·Fast product changeover, to realize quick adjustment for different material specifications within a short time, meeting flexible multi-SKU production needs
·Multi-industry universal design, compatible with food, hardware, chemical and other industries' long strip products, to reduce equipment investment and improve equipment utilization
·Compliance with global industry standards, food-grade material design for food industry, corrosion-resistant and explosion-proof optional configurations for chemical and hardware industries, to meet global market access requirements
Our Tailored Full-Auto Solution
We provide a professional, fully integrated turnkey weighing and packaging system exclusively customized for long strip materials. This solution perfectly solves the core pain points of material jamming, breakage, weighing inaccuracy and packaging deviation in long strip product production. It integrates directional sorting feeding, non-damaging precision weighing, oriented conveying and fully automatic horizontal packaging functions, realizing end-to-end automated continuous production from raw material input to finished product output, and greatly improving your production efficiency, product qualification rate and core market competitiveness.
Core Solution Units
·Special Directional Sorting FeederExclusively designed for long strip materials, it automatically completes material sorting, orientation unifying and single orderly conveying, effectively avoids material tangling, stacking and disorder. It ensures stable and continuous feeding for subsequent weighing and packaging processes, with no damage to the surface and shape of materials.
·High-Precision Linear Weigher for Long Strip MaterialsThe core weighing unit of the whole line, specially optimized for long strip products. It adopts anti-jamming and anti-jamming structure design, supports single-piece or multi-piece intelligent combined weighing according to the preset target weight, achieves ultra-high weighing accuracy without material breakage, and perfectly adapts to long strip materials of different lengths and materials.
·Full Automatic Horizontal Packaging MachineSpecialized packaging host for long strip products, adopts horizontal feeding structure to accurately receive oriented and weighed materials, completely avoiding material deviation during filling. It integrates bag forming, material filling, heat sealing, date coding and finished product output functions, supports various common bag types and specifications, with stable and reliable sealing performance.
·Integrated Central Control Cabinet & Operation PlatformUnified intelligent control system for the whole production line, realizes signal linkage and synchronous operation of all equipment units. With an intuitive human-machine interface, it supports parameter setting, one-click formula saving and calling, convenient for operators to adjust and maintain, and monitors the whole production process in real time.
·Finished Product ConveyorAutomatically transports sealed and qualified finished products out of the packaging machine, which is convenient for subsequent collection, inspection and boxing, improves the automation level of the whole line, and reduces manual handling.
Standardized Automated Operation Flow
·Material Loading & Sorting: Operators pour long strip materials into the directional sorting feeder, the equipment automatically sorts the materials, unifies the conveying direction, and conveys the materials in a single, orderly manner without tangling or stacking.
·High-Precision Quantitative Weighing: The orderly conveyed materials are sent to the special long strip linear weigher, which completes high-precision quantitative weighing according to the preset target weight through single-piece or multi-piece intelligent combined weighing mode.
·Oriented Conveying & Positioning: The weighed qualified materials are conveyed to the horizontal packaging machine through the directional guide channel, with consistent orientation and accurate positioning, completely avoiding material deviation during filling.
·Full-Automatic Packaging: The horizontal packaging machine automatically completes the whole packaging process including bag forming, material filling, flat sealing, date coding and trimming according to the preset packaging parameters.
·Finished Product Output: The sealed qualified finished products are automatically transported out by the finished product conveyor for subsequent collection, inspection and boxing.
Final Achievable Effects & Business Benefits
·Ultra-high Weighing Accuracy & Zero Material DamageAchieve ±0.5g high-precision stable weighing, with 100% qualified rate of target weight. The optimized anti-jamming and non-damaging structure reduces material breakage and damage rate by more than 90% compared with traditional equipment, greatly improving product qualification rate.
·Significant Production Efficiency & Capacity BoostFully automated continuous production, compared with manual or semi-automatic production mode, the production efficiency is increased by more than 300%, greatly shortening the production cycle and fully meeting the delivery needs of large bulk orders.
·Great Production Cost ReductionOnly 1-2 operators are needed for the whole line, reducing labor cost by more than 80% compared with the traditional manual sorting and packaging mode. The integrated design reduces equipment downtime caused by jamming and failure, and greatly cuts material loss and equipment maintenance cost.
·Super Flexible Production AdaptabilitySupports one-click formula saving and calling, product changeover time for different material lengths and specifications is less than 10 minutes. It is compatible with various long strip products from food, hardware, chemical and other industries, greatly improving equipment utilization and reducing repeated equipment investment.
·Excellent Sealing Performance & Extended Shelf LifeAccurate material positioning and horizontal packaging structure ensure flat and firm sealing without deviation or air leakage. For food products, it effectively prevents moisture, oxidation and deterioration, extends product shelf life by more than 50%, and greatly reduces inventory and transportation loss.
·Global Industry Compliance GuaranteeFor the food industry, all parts in contact with materials are made of food-grade 304 stainless steel, fully compliant with CE, FDA and other international food safety standards. For chemical and hardware industries, corrosion-resistant and explosion-proof optional configurations are available, helping your products smoothly enter the global market.
Get Your Free Custom Solution Today
Contact our professional engineering team now to get a free exclusive solution design and quotation for your long strip material packaging production needs. We provide full after-sales service including overseas installation guidance, operator training and lifetime technical support.
