Long Strip Biscuits Weighing and Box Packaging System | Fully Automated Integrated Production Line for Baked Goods

Core Product Overview

Core Pain Points We Solve

• ·High breakage rate of fragile long strip biscuits during manual handling and loading, leading to serious material waste and increased production costs

• ·Inconsistent manual arrangement of biscuits, resulting in irregular product placement, poor packaging presentation and high customer rejection rate

• ·Inaccurate manual weighing, causing unqualified net content, non-compliance with international food regulatory requirements and potential recall risks

• ·Heavy reliance on manual labor for multi-station production, low efficiency, high labor costs and inability to meet large-batch continuous production demands

• ·High risk of cross-contamination from manual operation, failing to meet strict hygiene standards for baked food production

• ·Disconnected multi-process production, frequent material transfer pauses and low overall line automation

• ·Poor compatibility of standard equipment with long strip materials, frequent material jamming and high equipment failure rate

Target Customer Needs

• ·Non-damaging high-precision weighing and quantitative filling for fragile long strip biscuits of different lengths and specifications

• ·Fully automatic neat orientation and arrangement of strip biscuits to ensure consistent and premium product packaging presentation

• ·Integrated end-to-end production from weighing to final film sealing, minimizing manual intervention and production pauses

• ·Food-grade production design fully compliant with FDA, EU and other international baked food safety and hygiene standards

• ·High weighing accuracy to strictly control net content and meet global food regulatory requirements

• ·Flexible compatibility with various biscuit sizes and box specifications, supporting quick formula and specification changeover

• ·Stable 24/7 continuous operation to meet mass production demands of large baked food factories

• ·Easy-to-clean and maintain structure, adapting to frequent product changeover and strict hygiene cleaning requirements of baking workshops

Our Complete Turnkey Solution

Core System Units

1. ·14 Head 2.5L Multihead Weigher (Customized for Long Strip Materials): Special customized high-precision weigher for long strip fragile biscuits, with optimized structure to avoid material jamming and breakage, ensuring stable and accurate quantitative weighing

2. ·Upper Layer Materials Distributing and Sorting Device: Automatic material distribution equipment, realizing uniform and continuous feeding to the weighing system, avoiding material accumulation and uneven feeding

3. ·Materials Discharging and Sorting Device: Professional orientation sorting unit, ensuring long strip biscuits are neatly arranged in vertical shape without breakage, preparing for standardized box loading

4. ·Double-Layer Materials Sorting and Box Packaging Machine + Automatic Box Dropping Conveyor Line: Integrated automatic box feeding and loading system, supporting simultaneous loading of 4 boxes, with double-layer vibration design to achieve gentle and neat material falling into boxes

5. ·Automatic Capping Machine + Conveyor Line: High-speed synchronous capping equipment, realizing accurate and firm capping for 4 boxes at the same time, ensuring consistent packaging sealing effect

6. ·Plastic Sealing Film Machine: End-of-line packaging equipment, completing automatic plastic film sealing for finished boxes, ensuring product freshness, dust-proof and tamper-proof packaging effect

Standard Automated Production Workflow

1. ·Automatic Feeding & Distribution: Baked long strip biscuits are transported by belt conveyor to the upper layer materials distributing and sorting device, then evenly fed into the feeding bins of the two customized multihead weighers respectively.

2. ·Synchronized High-Precision Weighing: Two long strip material customized weighers perform synchronous weighing and metering. Each weigher completes weighing for 2 boxes of materials, realizing quantitative weighing for a total of 4 boxes at the same time, and the weight-qualified long strip biscuits are delivered to the downstream processing device.

3. ·Material Orientation & Temporary Storage: The material sorting device vibrates the barrel to ensure all long strip biscuits are kept in a vertical shape. The bucket door opens, and the long biscuits are neatly arranged along the conveyor line direction at the exit gate. 4 boxes of materials are temporarily stored on the four material sorting conveyor belts, waiting for the unloading request signal from the box packaging machine.

4. ·Automatic Box Feeding & Synchronous Loading: Two automatic box packaging machines deliver empty biscuit boxes from both ends to the middle, with 2 boxes supplied by each machine. After all 4 designated position sensors detect empty boxes, the pneumatic push plate pushes them into the box packaging machine. The built-in sensor detects the empty boxes and sends an unloading request signal. Then the gate of the material sorting conveyor line opens, and the long strip biscuits enter the upper hopper of the box packaging machine. After two layers of gentle vibration, the materials fall neatly into the boxes, completing simultaneous loading of 4 boxes.

5. ·Automatic Capping & Final Sealing: The biscuit-filled boxes are transported to the automatic capping machine via the conveyor line. After 4 boxes are detected in place, the machine completes cap suction and pressing synchronously. The boxes then move to the backend plastic sealing film machine, finishing the final tamper-proof plastic film sealing process.

Final Results & Proven Benefits

• ·Ultra-low Material Breakage Rate: Gentle material handling design throughout the whole line, reduces biscuit breakage rate to below 0.5%, greatly cuts material waste and production costs

• ·High-precision Weighing Compliance: Achieves ±0.2g static weighing accuracy, strictly controls net content of each box, fully meets international food regulatory requirements and eliminates non-compliance risks

• ·Dramatic Production Efficiency Boost: Realizes fully unmanned continuous production, increases production efficiency by 4-6 times compared with manual operation, supports 24/7 stable mass production

• ·Premium Consistent Product Presentation: Full automatic neat orientation and arrangement of biscuits, ensures 100% consistent product placement in each box, greatly improves product grade and reduces customer rejection rate

• ·Significant Labor Cost Reduction: Cuts on-site manual labor demand by over 90%, greatly reduces labor costs and management pressure, and avoids human error in production

• ·Full Food Safety Compliance: All material contact parts adopt food-grade 304 stainless steel, fully enclosed production process eliminates cross-contamination risks, fully complies with FDA, EU and other global food safety standards

• ·Strong Flexible Compatibility: Supports quick adjustment for different lengths of long strip biscuits and various box specifications, adapts to diversified product production demands with short changeover time

• ·Stable & Reliable Operation: Optimized structure for long strip materials avoids jamming, with low failure rate, easy daily maintenance and cleaning, greatly reduces downtime and maintenance costs

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