Dates Weighing and Box Packaging System | Full-Automated Food-Grade Turnkey Line
End-to-end automated weighing and box packaging solution specially engineered for dates and dried fruit products. This integrated line delivers high-precision weighing, damage-free handling, fully automatic box packaging, traceable coding and finished product collection, ideal for medium to large scale dried fruit processing plants and food manufacturers with global export demands.
Customer Pain Points
·Inconsistent manual weighing causes significant weight deviation, resulting in direct profit loss, customer complaints and non-compliance with retail packaging standards for high-value dates
·Sticky dates easily adhere to traditional equipment, triggering material blockage, frequent downtime and severe damage to fruit skin, which ruins product appearance and reduces market value
·Manual box placing, filling and capping processes bring low production efficiency, soaring labor costs, and inability to meet peak season capacity demands
·Complex equipment adjustment for different box sizes, weight specifications and date varieties leads to long changeover downtime and massive production loss
·Hard-to-clean equipment structures fail to meet strict FDA, GMP and HACCP international food safety standards, bringing high compliance risks for export business
·Dispersed manual workstations cause unstable product quality, high error rates and difficulty in full production traceability
Core Customer Needs
·High-precision quantitative weighing with minimal weight deviation to ensure retail packaging compliance and protect profit margins
·Gentle, anti-adhesion material handling to preserve date fruit integrity, avoid surface damage and maintain premium product appearance
·Fully automated end-to-end production to minimize manual intervention, cut labor costs and boost stable, continuous production capacity
·Fast, tool-free changeover to flexibly adapt to various box specifications, filling weights and date varieties
·Full food-grade compliant design for easy cleaning, meeting global food safety and export certification requirements
·Integrated synchronized workflow to ensure consistent product quality and full production traceability
·One-stop solution covering weighing, packaging, coding and finished product collection to simplify production management
Our Integrated Turnkey Solution
This dates weighing and box packaging system is a custom-engineered full-line solution, integrating feeding, lifting, anti-adhesion high-precision weighing, automatic box packaging, laser coding and finished product collection into one seamless fully automated workflow. The core solution units and standardized production flow are as follows:
Solution Units
·14-head 2.5L Multihead Weigher with Dimple Plates: High-precision quantitative weigher with food-grade anti-adhesion dimple plates, specially designed for sticky dates, ensuring smooth discharging, zero material blockage and ultra-small weight deviation
·Supporting Platform: Stable food-grade stainless steel working platform, providing secure support for the weigher and easy access for daily operation, inspection and maintenance
·1.8L Z-type Bucket Elevator: Fully enclosed food-grade vertical elevator, adopting gentle bucket conveying to avoid fruit damage and dust pollution during material lifting
·Customized Box Packaging Line: Fully automatic packaging line integrating automatic box placing, cap grabbing, cap placing and secure capping, with synchronized signal control to perfectly match the weigher’s discharging speed
·Laser Coding System: High-precision permanent laser coding equipment, delivering clear, smudge-free date/lot coding for full product traceability, fully meeting global food labeling regulations
·Rotary Finished Product Collecting Table: Smooth rotary collection workstation, centralizing packaged finished boxes for easy downstream packing and warehousing, reducing manual handling
Automated Production Workflow
·Manual feeding of date materials into the elevator’s feeding bin.
·The Z-type bucket elevator gently lifts and conveys the materials up to the feeding hopper of the multihead weigher.
·The multihead weigher completes high-precision quantitative weighing of dates according to preset parameters.
·The box packaging line transmits synchronized signals to the weigher, triggering accurate discharging of weighed dates into the waiting boxes.
·After discharging, the conveyor belt transports the boxes to the next workstation for automatic cap removal, placement and secure capping.
·Laser coding is completed on the sealed boxes, and the finished products are conveyed to the rotary collecting table for final centralized collection.
Final Results & Core Benefits
·Industry-leading weighing accuracy: Weight deviation controlled within ±0.2g, eliminating overfilling loss and ensuring 100% compliance with global retail packaging standards
·Ultra-low product damage rate: Gentle full-process conveying and anti-adhesion weigher design reduce date damage rate to below 0.3%, fully preserving the premium commercial value of products
·Dramatic efficiency improvement: Fully automated continuous production increases output by 4-6 times compared with semi-manual lines, and reduces on-site labor demand by 85%
·Ultra-fast flexible changeover: Tool-free parameter adjustment completes product and specification changeover within 10 minutes, perfectly adapting to multi-batch, multi-specification production needs
·Full food safety compliance: Full line adopts 304 food-grade stainless steel, fully meets FDA, GMP and HACCP standards, eliminating export compliance risks
·Stable production & low maintenance: Integrated synchronized control reduces unplanned downtime, and quick-disassemble structure simplifies daily cleaning and maintenance
·Full product traceability: High-precision laser coding ensures permanent, clear product batch information, realizing full production traceability and meeting global food regulatory requirements
Customization & After-Sales Support
We provide fully tailored customization services according to your required production capacity, factory layout, box specifications and product characteristics. Our professional team also offers full after-sales support including installation guidance, operator training and lifetime technical maintenance. Contact us today to get your exclusive dates packaging solution!
