Multi-station Weighing and Packaging System | High-Speed Automatic Quantitative Packaging Line

End-to-end integrated packaging solution for food, hardware, granule, powder and bulk solid products

Industry Pain Points We Solve

• ·Single-station packaging lines have severe capacity bottlenecks, unable to meet high-volume continuous production demands

• ·Frequent format changeover between different products/specifications causes long production downtime and low overall equipment efficiency

• ·Manual or semi-automatic weighing leads to large weight deviation, serious product giveaway and high raw ·material waste

• ·Dispersed equipment layout requires heavy manual operation, resulting in high labor costs and frequent human error

• ·Lack of in-line foreign body inspection leads to food safety risks, failing to meet strict international compliance standards

• ·Poor equipment compatibility limits application across different material types and packaging formats, increasing investment costs

Core Customer Requirements We Meet

• ·High-speed, stable multi-station quantitative weighing to break through production capacity limits

• ·One integrated line compatible with multiple material types (granules, powders, bulk solids, irregular products) and packaging specifications

• ·Fully automated end-to-end operation to minimize labor reliance and human error

• ·In-line safety inspection to fully comply with FDA, BRC, HACCP and other global food safety regulations

• ·Ultra-high weighing precision to reduce raw material waste and control production costs

• ·Compact integrated design to save workshop floor space, with easy operation and quick format changeover

• ·Stable 24/7 continuous operation with low failure rate and easy maintenance

Our Integrated Solution

Core System Units

·Heavy-Duty Food-Grade Supporting Platform: Ergonomic anti-slip design for safe operation and easy maintenance, fully compliant with food workshop standards

·Multi-outlet Inclined Elevator: Multi-channel design for precise on-demand feeding, matching multi-station weighing units to avoid material accumulation and damage

·20-Head High-Precision Multihead Weigher: Independent multi-station weighing for ultra-fast and stable quantitative dosing, adapting to various material properties

·In-line High-Sensitivity Metal Detector: Full-process foreign body inspection, accurately detecting ferrous, non-ferrous and stainless steel contaminants to ensure product safety

·Vertical Form Fill Seal (VFFS) Packaging Machine: Fully automatic bag forming, filling and sealing, compatible with multiple bag types and weight specifications

·Finished Product Conveyor: Smooth and stable conveying of sealed products, seamlessly connecting to subsequent production processes

Standard Automated Workflow

·Material Feeding: Bulk materials are manually poured into the hopper of the multi-outlet elevator.

·Intelligent On-Demand Feeding: The elevator lifts materials to the upper feed hopper of the 20-head multihead weigher. Multi-station weighing units (ABCD) send real-time feeding requests, and the elevator automatically feeds the corresponding weighing units according to the feedback signal.

·High-Precision Quantitative Weighing: The multihead weigher completes independent, high-accuracy quantitative weighing for each station, ensuring consistent weight of every single package.

·Safety Inspection & Automatic Packaging: Weighed materials pass through the in-line metal detector for full foreign body inspection, then enter the vertical packaging machine for automatic bag forming, filling and sealing.

·Finished Product Output: Sealed final products are transported to the subsequent process via the finished product conveyor, completing the full automated packaging cycle.

Proven Results & Core Business Benefits

• ·Dramatic Capacity Boost: 20-head multi-station design achieves a high-speed output of 60-120 bags/min, breaking through single-station bottlenecks and doubling production efficiency

• ·Ultra-High Weighing Accuracy: ±0.3-0.8g weighing precision, minimizing product giveaway and reducing raw material waste by up to 2.5%

• ·Full Global Compliance: All material-contact parts adopt food-grade 304 stainless steel, with in-line metal detection, fully meeting FDA, BRC, HACCP and other international food safety standards

• ·Superior Compatibility: One line adapts to various materials (granules, powders, irregular solids) and packaging specifications, with tool-free quick format changeover in minutes

• ·Significant Cost Reduction: Fully automated integrated design cuts manual labor by 85%, saves workshop floor space, and lowers long-term operation and maintenance costs

• ·Stable Continuous Production: Intelligent feeding system avoids material blockage and unplanned downtime, supporting 24/7 stable operation with ultra-low failure rate

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