Chrysanthemum Weighing and Filling System | Full-Automated Herbal Tea Bottle Packaging Line
End-to-end high-precision automated filling solution, custom-engineered for delicate, low-bulk density dried chrysanthemum and herbal tea products. This integrated line covers feeding, weighing, bottle handling, tare filling, reweighing, capping and labelling, ideal for herbal tea manufacturers and health food brands with global retail and export demands.
Customer Pain Points
·Severe weighing inaccuracy for ultra-light products: Fluffy, low-weight dried chrysanthemum (typical 20g fill) is extremely hard to weigh precisely with manual or standard equipment, leading to consistent overfilling profit loss, underfilling compliance risks and retail customer complaints
·High material waste & scattering: Lightweight chrysanthemum petals easily scatter during conveying and filling with traditional open systems, causing high raw material loss, workshop contamination and frequent equipment cleaning downtime
·Irreversible product damage: Rough handling breaks delicate chrysanthemum petals, ruining product appearance, downgrading product grade and directly reducing market value
·Heavy labor dependency: Manual bottle sorting, filling, reweighing, capping and labelling processes require massive on-site labor, driving up operational costs and increasing human error and food safety risks
·Unstable quality control: Lack of automated tare weighing and rechecking leads to high defective product rates, damaging brand reputation and incurring return costs
·Difficulty meeting food safety standards: Hard-to-clean equipment structures fail to comply with FDA, GMP and other global food contact regulations, creating critical barriers for cross-border export business
Core Customer Needs
·Ultra-high precision quantitative weighing for ultra-light, fluffy dried chrysanthemum, with minimal weight deviation to meet strict net content regulations
·Fully enclosed, gentle material handling to eliminate petal scattering, raw material waste and product damage, preserving full product integrity and premium appearance
·Fully automated end-to-end workflow to minimize manual intervention, cut labor costs and ensure stable, continuous mass production
·Integrated automatic tare weighing, filling rechecking and unqualified product rejection to achieve 100% full-process quality control
·Food-grade, easy-to-clean equipment design that fully meets international food safety and export certification requirements
·Flexible compatibility with various bottle sizes and fill weights, with fast, tool-free changeover to adapt to multi-SKU production
·Stable long-term operation with low failure rate, simple daily maintenance and easy operator training
Our Integrated Turnkey Solution
This chrysanthemum weighing and filling system is a custom-built full-line solution, specially optimized for the unique characteristics of dried chrysanthemum and other low-density herbal tea materials. It integrates feeding, lifting, windproof high-precision weighing, automatic bottle handling, tare filling & reweighing, capping and labelling into one seamless, fully synchronized automated workflow. The core solution units and standardized production flow are as follows:
Solution Units
·Inclined Elevator + Independent Vibrating Feeder: Fully enclosed gentle conveying system, delivering uniform, controllable material feeding to the weigher, eliminating petal scattering and damage during lifting and feeding
·20-head 0.5L Multihead Weigher + Visual Windshield + Overweight Discharge Hopper: Ultra-high precision weigher optimized for 20g small-batch filling of fluffy materials. The visual windshield prevents airflow interference to ensure stable weighing accuracy, while the dedicated overweight discharge hopper ensures only compliant-weight products enter the filling process
·Automatic Bottle Sorting and Feeding Machine: Fully automated empty bottle sorting and feeding equipment, delivering empty bottles to the conveyor line in a consistent, orderly manner, eliminating manual bottle handling
·Automatic Tare Filling & Reweighing Device + Rejected Material Collection Conveyor Line: Integrated core quality control unit, completing automatic empty bottle tare weighing, zero setting, precision filling, finished product reweighing, and automatic sorting of qualified/unqualified products, with a dedicated conveyor line for rejected product collection
·Automatic Cap Sorting, Topping and Screwing Machine: Fully synchronized capping equipment, completing automatic cap sorting, placement and secure tightening in one continuous process, ensuring consistent sealing performance
·Automatic Labelling Machine + Bottle Sorting Machine: High-precision single-side labelling system with integrated bottle sorting function, ensuring neat, accurate label application on every finished bottle, fully meeting retail packaging requirements
Automated Production Workflow
·Chrysanthemum materials are manually added to the vibrating feeder bin, then conveyed to the upper feed hopper of the multihead weigher via the fully enclosed inclined elevator.
·The multihead weigher completes high-precision quantitative weighing of 20g chrysanthemum, and dispenses the weighed product into the temporary storage hopper, ready for on-demand discharge.
·The automatic bottle sorting machine delivers empty bottles to the infeed section of the conveyor line for the filling and tare reweighing unit. The bottle lifting device lifts empty bottles onto the reweighing scale for tare zero setting, then lifts the bottles again and sends a material request signal to the weigher.
·The temporary storage hopper discharges, and the pre-weighed chrysanthemum is filled into the empty bottle. The filled bottle is then lowered back onto the scale for reweighing verification. The sorting device transfers reweighed bottles to the back-end outfeed conveyor section, while simultaneously clamping new empty bottles from the infeed section onto the scale. Qualified products are directly conveyed to the back-end capping machine, while unqualified defective products are guided to the dedicated rotary collecting table via the guide toggle.
·The automatic capping machine completes cap placement, secure screwing and cap pressing in one continuous process.
·The automatic labelling machine completes high-precision single-side label application on finished bottles, with integrated bottle sorting to ensure consistent packaging alignment.
Final Results & Core Benefits
·Industry-leading ultra-light weighing accuracy: Weight deviation controlled within ±0.1g for 20g small-batch fills, eliminating overfilling raw material loss and ensuring 100% compliance with global net content regulations
·Near-zero material waste & product damage: Fully enclosed gentle handling system reduces chrysanthemum scattering loss to below 0.5%, and petal damage rate to below 0.3%, fully preserving the premium commercial value of your products
·Dramatic production efficiency boost: Fully automated continuous production increases output by 5-7 times compared with semi-manual lines, and reduces on-site labor demand by 90%
·100% full-process quality control: Integrated tare weighing, rechecking and automatic rejection ensures zero defective products enter the market, eliminating customer complaints and return costs
·Full global food safety compliance: Full line adopts 304 food-grade stainless steel with quick-disassembly structure for easy cleaning, fully meeting FDA, GMP and other international food contact standards, removing export barriers
·High flexibility & fast changeover: Tool-free parameter adjustment and simple part replacement complete bottle size and fill weight changeover within 15 minutes, perfectly adapting to multi-SKU herbal tea production
·Stable low-cost operation: Synchronized integrated control reduces unplanned downtime, and user-friendly design simplifies daily maintenance and operator training, lowering long-term operational costs
Customization & Professional Support
We provide fully tailored customization services according to your required production capacity, factory layout, bottle specifications, fill weight and product characteristics. Our professional team also offers full after-sales support including overseas installation guidance, operator training and lifetime technical maintenance. Contact us today to get your exclusive herbal tea packaging solution!
