Gummies Weighing and Filling System | Automated High-Precision Production Line

Customer Pain Points

• ·Inconsistent manual weighing & filling: High weight deviation leads to product non-compliance and direct profit loss

• ·Severe product damage & stickiness: Traditional equipment easily damages soft gummy surfaces, causing extremely high scrap rates

• ·Low production efficiency: Heavy reliance on manual labor limits output, raises labor costs, and increases human error risks

• ·Difficult product changeover: Complex adjustment for different gummy sizes, bottle types and filling weights extends production downtime

• ·Food safety compliance risks: Hard-to-clean equipment structure fails to meet global food-grade standards (FDA, GMP) for confectionery production

Core Customer Needs

• ·High-precision quantitative weighing and filling with minimal weight deviation

• ·Gentle product handling to eliminate gummy damage, deformation and stickiness

• ·Fully automated continuous production to reduce labor dependency and boost output

• ·Quick tool-free changeover to adapt to multi-specification production needs

• ·Food-grade compliant design for safe, sanitary and easy-to-clean daily operation

• ·Stable long-term running with low failure rate and simple daily maintenance

Our Complete Turnkey Solution

Solution Units

1. ·14-head 2.5L Multihead Weigher: High-precision quantitative weighing for gummy products, with ultra-small weight deviation and fast weighing speed, compatible with various gummy sizes and irregular shapes

2. ·Supporting Platform: Stable food-grade stainless steel working platform, providing secure support for the weigher and easy access for daily operation and maintenance

3. ·Inclined Elevator: Fully enclosed food-grade lifting equipment, gently conveying gummies to the weigher without product damage or material leakage

4. ·Vibrating Feeder: Uniform and controllable material feeding, ensuring stable and continuous material supply to the weigher, avoiding material blockage or uneven feeding

5. ·12-heads Rotary Filling Machine: High-efficiency rotary filling equipment, perfectly matching the weigher’s output speed, completing precise filling and seamlessly connecting to the subsequent capping process

Automated Production Workflow

1. ·Operators manually pour gummy materials into the hopper of the inclined elevator, which gently lifts and conveys the products up to the feed hopper of the multihead weigher.

2. ·The multihead weigher completes high-precision quantitative weighing of the material according to preset parameters, and synchronizes signals with the matched filling machine.

3. ·The weighed gummies are accurately delivered into the 12-head rotary filling machine, which completes the filling process and seamlessly connects to the subsequent capping procedure.

Final Results & Core Benefits

• ·Ultra-high weighing accuracy: Weight deviation controlled within ±0.1g, ensuring 100% product compliance and reducing raw material waste

• ·Ultra-low product damage rate: Gentle full-process handling reduces gummy damage rate to below 0.5%, greatly cutting scrap loss

• ·Significant efficiency boost: Fully automated continuous production increases output by 3-5 times compared with semi-manual lines, and reduces on-site labor demand by 80%

• ·Fast changeover & high flexibility: Tool-free parameter adjustment completes product changeover within 10 minutes, fully adapting to diverse production needs

• ·Full food safety compliance: Full line adopts 304/316 food-grade stainless steel, fully meets FDA, GMP and other global confectionery production standards

• ·Stable & low-cost operation: Low failure rate design and easy-to-clean structure reduce unplanned downtime and maintenance costs, ensuring long-term stable production

Customization Support