Fully Automatic Food-Grade Packaging for Moist Sticky Granules | Precision Weighing + High Throughput + Hygienic Design

Purpose-built for coconut jelly (nata de coco), boba and other hydrated granular tea toppings, this all-in-one production line delivers consistent accuracy, reliable output and food-safe operation to cut labor costs, reduce material waste and ensure global food safety compliance.

✅ +3g / -1g high-precision weighing

✅ 25 bags/min stable throughput

✅ Food-grade 304 stainless steel wetted parts

✅ Integrated weighing + cleaning + packaging system

✅ 24/7 continuous operation capable

The Hidden Costs of Outdated Coconut Jelly Packaging

For food manufacturers still relying on linear scales and hand-packing, inefficient packaging does not just slow production—it erodes profitability through recurring, often overlooked costs:

• Inconsistent fill weights = wasted material & customer chargebacks Conventional manual or single-head weighing produces 2%+ weight variance, leading to costly raw material waste, underfill chargebacks and inconsistent product quality across batches.

• Capped throughput + rising labor expenses Manual bagging and sealing limits output to 6–8 bags per minute and requires 3–4 dedicated workers per shift. As labor costs rise, scaling production to meet order growth becomes prohibitively expensive.

• Sticky residue = hygiene risks & lengthy cleaning downtime Sugar-coated coconut jelly adheres to standard hoppers and surfaces, creating bacterial growth risks. Manual cleaning is labor-intensive, extends downtime and makes it difficult to pass strict food safety audits.

• Poor seal quality = spoiled inventory & brand damage Hand-sealed bags frequently suffer from leaks, wrinkles and weak seams, causing product spoilage, shipping damage, high return rates and eroded customer trust.

• Lack of process control = non-compliance & traceability gaps Manual production lacks standardized, recordable parameters, making batch traceability difficult and putting food safety inspection pass rates at risk.

Purpose-Built Automated Packaging Solution

This Coconut Jelly Weighing & Packaging Production Line is engineered specifically for the unique challenges of packaging moist, sticky granular food products. It integrates three core modules into one seamless, fully automated system: an 8-head 3-layer combination weigher, a dedicated hopper cleaning station and a rotary bag-feeding packaging machine.

From material feeding to finished product discharge, the entire process runs with minimal manual intervention. It is more than packaging equipment—it is a strategic investment that lowers operating costs, improves product consistency and ensures long-term compliance with global food safety standards.

Key Advantages That Deliver Measurable ROI

1. Industry-Leading Weighing Accuracy | Reduce Material Waste by Up to 92%

Powered by an 8-head 3-layer intelligent combination weigher with multi-algorithm dynamic calibration, the system maintains a tight weighing tolerance of +3g / -1g. This cuts weight variance from 2% to just 0.15%, dramatically reducing raw material waste, eliminating underfill chargebacks and ensuring uniform product weight across every batch.

2. High-Speed Stable Throughput | 3–4x Production Output Per Shift

An optimized transmission and discharge structure delivers a steady 25 bags per minute packaging speed—3 to 4 times the output of manual setups. The fully integrated design supports 24/7 continuous production with no jamming or unplanned downtime, allowing you to scale output to meet growing order volumes without proportional labor cost increases.

3. Food-Grade Hygienic Design | Simplify Sanitation & Pass Audits Confidently

All product contact surfaces are constructed from food-grade 304 stainless steel: corrosion-resistant, smooth and easy to sanitize. The integrated hopper cleaning wall enables fast, thorough cleaning of all wetted parts, eliminating sticky residue buildup and bacterial growth risks. The design supports compliance with global food safety standards and streamlines audit preparation.

4. Rotary Bag-Feeding Packaging | Consistent, Leak-Proof Seals Every Time

The rotary bag-feeding packaging machine automatically completes bag picking, opening, filling, sealing, coding and discharge with precise positioning. Compatible with stand-up pouches, flat bags and other heat-seal formats, it produces smooth, wrinkle-free, hermetic seals that prevent liquid leakage, extend product shelf life and deliver a uniform, premium finished appearance.

5. Intelligent PLC Control | Fast Changeovers & Easy Operation

Equipped with a PLC control system and high-definition touchscreen, all production parameters—target weight, packaging speed, sealing time and more—are visually adjustable and savable as recipes. One-click recipe recall enables fast product and specification changeovers without lengthy re-calibration, making the system easy to operate for staff with minimal training.

6. Compact Integrated Design | Save Floor Space & Deploy Faster

Weighing, cleaning and packaging modules are pre-integrated into a single compact layout, requiring significantly less floor space than separate disconnected machines. The integrated design reduces installation complexity and commissioning time, allowing you to deploy the line quickly and start generating ROI faster.

Technical Specifications

Fully Automated 6-Step Workflow

The entire production process runs automatically with no manual handling required:

1. Material Feeding – Automatic uniform delivery prevents material buildup and overflow

2. Precision Weighing – Intelligent multi-hopper combination delivers exact target weight

3. Bag Picking & Opening – Automatic bag retrieval and precise opening for filling

4. Quantitative Filling – Accurate, even discharge with no spillage or waste

5. Sealing & Forming – Heat sealing and edge forming for consistent, tight seals

6. Finished Product Output – Automatic discharge, ready for downstream conveyance or collection

Compatible Materials & Applications

Core Applications

All types of coconut jelly / nata de coco: syrup-preserved, original, colored and barreled cured coconut jelly.

Extended Applications

Boba pearls, sago, taro balls, grass jelly, konjac jelly, jelly cubes and other moist granular dessert and beverage toppings.

Ideal For

Tea ingredient manufacturers, snack food factories, dessert processing plants and food co-packers serving global beverage and confectionery markets.

Why Partner With Us

• 20+ Years of Food Packaging Expertise – Specialized in designing and manufacturing food-grade packaging equipment for moist granular products.

• Customizable Configurations – Tailored to your specific product characteristics, bag sizes and production capacity requirements.

• Global After-Sales Support – Remote troubleshooting, spare parts supply and optional on-site installation and commissioning services worldwide.

• Pre-Delivery Factory Testing – Every line undergoes full load testing before shipment to ensure reliable performance and long service life.

• Compliance-Ready Documentation – Complete technical documentation to support your food safety compliance and audit processes.

Ready to Upgrade Your Packaging Operation?

Take the first step toward lower costs, higher throughput and reliable food safety compliance. Our engineering team will provide a free, no-obligation production assessment and customized quote.

20 YEARS Focus on

Poviding intelligent weighing

and packaging solutions