Longan Weighing and Filling System | Fully Automated Longan Processing Production Line
Core Value
End-to-end automated solution for fresh & canned longan weighing, filling and packaging, delivering high precision, food safety compliance and maximum production efficiency for global longan processing enterprises.
Customer Pain Points
·Inconsistent manual weighing causes severe product loss and giveaway, eroding your profit margins
·Labor-intensive filling and packaging processes lead to soaring labor costs and unstable production capacity
·Manual product contact brings food safety compliance risks, failing to meet FDA, EU and other international export standards
·Discontinuous multi-process operations result in low overall efficiency, frequent downtime and high management costs
·Difficulty in switching packaging specifications, unable to adapt to flexible batch production and diversified market demands
·Manual capping and sorting lead to high product defect rate and inconsistent final product quality
Core Customer Requirements
·High-precision, gentle weighing to minimize longan breakage and raw material waste
·Fully automated end-to-end production to reduce manual intervention and labor costs
·Strict food-grade design compliant with international food processing safety regulations
·24/7 stable continuous operation to maximize production output and reduce downtime
·Flexible compatibility with various box/bottle packaging specifications for diversified needs
·User-friendly operation and modular design for easy daily maintenance and cleaning
Our Integrated Tailored Solution
Our Longan Weighing and Filling System is a custom-engineered, fully continuous automated production line, purpose-built for fresh and canned longan processing. The complete solution seamlessly connects 8 core functional units, covering feeding, weighing, filling, capping, conveying and collecting in one fully enclosed workflow:
·4 head linear weigher: Food-grade 304 stainless steel high-precision weighing unit with ±0.5g accuracy, adopts gentle handling design to minimize longan breakage, adapts to various longan sizes and target batch weights, eliminates product giveaway from manual weighing.
·Supporting platform: Sturdy anti-slip stainless steel supporting platform, provides stable installation for the linear weigher, ensures safe on-site operation and easy access for daily maintenance and cleaning.
·Swan-neck elevator: Fully enclosed food-grade feeding elevator, gently transports raw longans to the linear weigher without damage, features adjustable feeding speed to perfectly match the whole line production rhythm, avoids dust and external contamination.
·Automatic box-filling device: High-efficiency automatic box/bottle feeding and filling unit, accurately transfers weighed longans into target packaging containers, compatible with various packaging sizes, eliminates manual container handling and filling errors.
·8-station filling device: Rotary high-speed liquid filling unit, designed for canned longan syrup/water filling, 8-station continuous operation ensures stable and precise filling volume, greatly improves filling efficiency while avoiding overflow and waste.
·Cap tapping device: Full-automatic capping and pressing unit, fits a wide range of cap specifications, delivers consistent and tight capping effect, eliminates loose cap defects and improves final product sealing qualification rate.
·Inclined Conveyor: Food-grade inclined finished product conveyor, smoothly transports sealed products to the collecting station, with adjustable speed and tilt angle to match the production line pace, anti-drop design ensures safe and non-damaging conveying.
·Rotary collecting table: Rotary automatic finished product sorting and collecting table, orderly arranges final products for subsequent packaging and warehousing, reduces manual sorting work and completes the end-to-end automated workflow.
Final Results & Core Benefits
·Dramatic Waste Reduction: ±0.5g ultra-high weighing accuracy cuts raw material loss and product giveaway by over 90% compared with manual operation, directly boosting your profit margins.
·Production Efficiency Boost: Fully automated continuous workflow supports 24h stable operation, increases your production capacity by 3-5 times versus traditional manual production lines.
·Significant Labor Cost Saving: Reduces on-site manual labor demand by over 80%, eliminates labor-intensive repetitive work, and lowers long-term labor management and training costs.
·Global Food Safety Compliance: Full food-grade 304 stainless steel construction with fully enclosed design minimizes manual product contact, fully meets FDA, EU and other international food export standards.
·Ultra-high Product Qualification Rate: Automated precision filling and capping ensures over 99.5% final product qualification rate, eliminates manual operation errors and guarantees consistent product quality across batches.
·Superior Production Flexibility: Realizes quick switch between different packaging specifications (container size, target weight) within 10 minutes, perfectly adapts to both small-batch customized production and large-scale mass production.
·Low Operation & Maintenance Cost: Modular design with user-friendly HMI control system, low failure rate, easy daily cleaning and maintenance, greatly reduces unplanned downtime and after-sales maintenance costs.
Call to Action
Contact our engineering team today to get a custom-tailored solution for your longan processing production needs, and upgrade your production line to maximize efficiency and profitability!
