This high-capacity 24-head screw multihead weigher is equipped with 24 independent auger screw feeding channels and unified 1.0L medium compact weighing hoppers, categorized as high-output screw feeding weighing equipment, uniquely optimized for synchronous weighing & blending of up to 4 types of viscous, sauce-coated, low-fluidity wet raw materials. It delivers peak stable continuous speed up to 80 bags per minute with X(0.5) metrological precision and ultra-fine 0.1g minimum scale interval. This automatic quantitative filling machine adopts positive-displacement auger propulsion to eliminate sticky material bridging, hanging and hopper blockage, while its 24 split channels enable separate feeding for multiple wet ingredients in one single unit — a core advantage that 14-head screw models cannot match. Unlike small-channel screw weighers limited to single-material weighing, the 24 independent screw groups can be divided into 4 isolated feeding zones for fixed-ratio mixed wet food production, solving the dual factory pain points of low hourly output and unstable multi-ingredient proportion for blended pickles, mixed marinated meat and compound wet pet food.
Product Introduction
The 24-head screw feeding combination weigher with standardized 1.0L hoppers is tailor-made for large-scale wet food processing factories with high daily output demands, specializing in quantitative weighing and proportional blending of multi-component viscous moist materials within the 5–500g ultra-small to medium portion range. It features dual controllable architectures: standard MCU and expandable industrial PLC intelligent control, matched with a full-size 10-inch color industrial touch HMI preloaded with dedicated mixed sticky wet food production formula storage modules.
The most differentiated competitive feature separating this 24-channel screw model from 12/14-head screw feed weighers is its zoning separable 24 auger layout: the 24 independent screw feeding assemblies can be partitioned into 2–4 isolated material zones, each zone independently conveying one single wet ingredient to realize one-machine synchronous mixing of multiple pickled, meat or aquatic raw materials. The uniform 1.0L shallow polished hopper avoids residual adhesion of thick brine, oil sauce and meat grease, perfectly matching small single-serve mixed wet food sachets. This automatic weighing machine is the flagship production upgrade for large pickle blending factories, compound marinated meat processing plants, multi-ingredient wet pet food manufacturers and aquatic mixed snack mass-production lines struggling with insufficient throughput and separate pre-mixing labor costs.
Why Choose This 24-Head Screw Feeding Combination Weigher (1.0L Standard Screw Hoppers)
① 24 Zoned Independent Auger Screw Channels Realize Multi-Ingredient Synchronous Mixing & 80bpm High Output
Twenty-four separate stainless steel slow-speed auger screw feeders can be split into 2/3/4 independent feeding zones, each zone dedicated to one viscous wet raw material for proportional blending without extra pre-mixing equipment
Single-channel independent adjustable screw rotation speed; operators set different feeding volumes for each ingredient zone to lock fixed mixing ratios of multi-component wet blends
Parallel multi-zone weighing + high-speed discharging dual workflow is the core competitive edge of this 24-head screw multihead combination weigher for large-volume mixed sticky food mass production
② Dual Interchangeable 1.0L /1.5L Hopper Sizes Adapt Fine Shred & Chunked Viscous Wet Goods
Single standardized 1.0L shallow weighing bucket, designed for small-medium sized viscous wet fragments: pickled cowpea shreds, diced marinated meat, tiny fish segments, soft wet pet food chunks
Mirror polished inner bucket surface reduces sauce, brine and meat fat adhesion, cutting residue waste during frequent mixed formula SKU switching
Compact 1.0L capacity perfectly fits ultra-small 5g mini trial packs up to 500g family mixed wet food pouches, covering all mainstream retail portion specifications
Single unified hopper size simplifies spare auger and bucket inventory management for large food factory maintenance teams
③ X(0.5) Ultra-Stable Precision Even For Multi-Component Uneven Sauced Wet Blends
Weighing accuracy class X(0.5), minimum scale interval only 0.1g, fully compliant with international food weight labeling and wet food hygiene inspection standards for export blended pickles & meat products
Dedicated multi-zone blending intelligent algorithm independently calculates weight tolerance of each ingredient zone, intelligently matching bucket groups to lock preset mixing proportions without weight fluctuation
Stable separate weighing for each raw material drastically cuts waste of high-value marinated meat and premium mixed pickles; raw material cost savings recover full machine investment within half a production year
Consistent ingredient ratio and net weight for every finished mixed pouch eliminates overseas customs rejection and supermarket customer complaints caused by uneven blended wet food content
④ MCU / PLC Dual Optional Control With Mass Mixed Wet Food Formula Database
This flagship 24-channel screw feed weigher provides two tiers of control systems to fit mid-sized wet food workshops and fully automated intelligent blending factories:
Standard MCU control: Built-in multi-ingredient proportion editing module, mass storage of mixed pickle/meat preset formulas, cost-effective for medium-scale wet food production lines
Optional PLC upgrade: Hundreds of blend formula storage, full batch weight deviation report export, remote real-time multi-zone production monitoring and complete batch traceability for GMP export wet food clean workshops
Independent screw speed parameter panel for each material zone; operators adjust single ingredient feeding volume without resetting the entire multi-component blend formula
Oversized 10-inch industrial color touch screen with dedicated multi-ingredient blending dashboard, real-time display of each zone’s screw rotation speed, individual material weight deviation and hourly total blended pouch output
Preloaded preset multi-component recipes for mixed pickles, compound marinated meat and blended wet pet food; one-click formula recall and ratio fine-tuning when switching mixed wet food SKUs on this high-output screw multihead weigher
Full machine zone-split fault self-diagnosis with audio alarm and clear screw-channel specific error codes; new operators master multi-ingredient blend setup and daily operation within 30 minutes to remove manual proportion weighing errors
⑥ Heavy-Duty Acid-Resistant 304 Stainless Steel Frame For 24/7 Large-Volume Blended Wet Food Production
Modular tool-free quick disassembly design for each independent screw channel’s auger and hopper, enabling single-zone deep cleaning without halting the whole machine’s production line to shorten mixed product changeover time
Ultra-heavy integrated machine frame with net weight 810kg, layered independent vibration isolation baffles separate screw motor vibration between different material zones to eliminate weighing interference during long-hour 80bpm continuous high-speed blending operation
Global universal wide voltage AC220V/110V ±10%, 50/60Hz compatible with worldwide factory power grids; multi-layer overload, overvoltage and leakage electrical safety protection
This flagship 24-head screw feeding weigher is exclusively engineered for synchronous proportional mixing of 2–4 types of viscous low-fluidity wet food raw materials, covering ultra-small to medium packaging weights of 5–500g, delivering high-speed stable blended quantitative filling for large-volume mixed pickle, compound marinated meat and multi-component wet pet food automated packaging production lines.
Mixed meat & vegetable wet pet food chunks, multi-protein sauce-coated pet feed blends, compound soft wet pet snack portion mixes
Technical Specifications of 24 Head Screw Feeding Multihead Weigher 1.0L
Item
Model TY-ZHY242M/P10-02-11
Model Number
TY-ZHY242M/P10-02-11
Single Hopper Volume
1.0L standard polished screw weighing bucket
Weighing Range
5 – 500 g
Accuracy Class
X(0.5)
Minimum Scale Interval
0.1 g
Max Continuous Blending & Weighing Speed
80 bags per minute (2–4 kinds of viscous wet materials mixed synchronously)
Control System
Standard MCU, PLC intelligent control optional
HMI Display
10-inch full color industrial touch screen
Power Supply
AC220V/110V±10%, 50HZ/60HZ, 3.0kW
Outer Packing Dimension
1670(L) × 1670(W) × 2010(H) mm
Net Machine Weight
810 kg
Gross Packing Weight
942 kg
Note: All listed technical parameters are standard factory configuration. Auger screw pitch, zone partition quantity, feeding rotation speed and hopper surface finish can be fully customized according to your mixed wet food sauce viscosity, ingredient types and high-volume blending packaging requirements.
Core Product Features Of 24-Zone Multi-Ingredient High-Output Screw Feed Viscous Wet Food Precision Weighing Equipment
Patented 24 Split Auger Channel Zoned Blending Architecture – 2–4 Isolated Material Zones For One-Machine Multi-Ingredient Mixing
Twenty-four independent slow-speed auger screw feeders support flexible zone division for synchronous weighing of multiple viscous wet raw materials, paired with 80bpm peak continuous throughput — the unique differentiated competitive advantage unavailable on 12/14-head small channel screw multihead combination weigher models for large mixed wet food blending factories.
Uniform mirror polished 1.0L shallow bucket minimizes brine & sauce adhesion of mixed pickles and marinated meat; modular single-channel quick-disassembly design speeds deep grease and ferment residue cleaning between different blended formulas, meeting large-scale wet food factory hygiene inspection standards.
Zone-Isolated Vibration-Proof High-Sensitivity Digital Weighing Sensors
Independent high-stability weighing sensors installed in each separated material zone, equipped with built-in cross-zone vibration isolation baffles to eliminate screw motor mechanical interference, maintaining consistent X(0.5) precision during all-day continuous 80bpm high-speed blended wet food operation of the automatic weighing machine.
MCU/PLC Dual Control Built-In Dedicated Multi-Ingredient Wet Blend Formula Library
Standard MCU pre-installed with pickle, marinated meat and wet pet food production preset parameters, freely adjustable screw rotation speed for different sauce viscosity; optional PLC unlocks batch data export and remote production monitoring for automated wet food workshops.
Viscous Clumpy Wet Material Optimized Intelligent Combination Algorithm
Custom rewritten fuzzy matching logic independently optimizes weight combination matching for every isolated ingredient zone, locks fixed mixing ratios within ultra-tight tolerance limits and avoids material segregation and uneven blended content during synchronous multi-ingredient discharging.
24/7 independent monitoring of each screw channel’s auger motor, weighing sensor and feeding inlet; fault codes clearly mark the malfunctioning material zone to rapidly locate blockage or sensor failure and minimize large-volume blended wet food production downtime of the quantitative filling machine.
Optimized Compatibility With High-Speed Mixed Wet Food Downstream Packaging Equipment
Seamlessly matches vertical blended pickle/meat small pouch packaging machines, multi-ingredient wet pet food premade bag fillers and compound aquatic snack carton filling lines to build a fully automatic high-throughput multi-component mixing-weighing-packaging integrated production line.
Fully sealed independent wiring compartments for each material zone with anti-leakage, overload and acid splash protection, stable long-term operation in high-brine pickle fermentation workshops and oily marinated meat processing plants to extend auger screw and precision sensor service lifespan.
Working Principle of 24 Head Zoned Screw Feed Multi-Ingredient Viscous Wet Food Multihead Combination Weigher
This high-output multi-blend screw weigher divides 24 independent 1.0L auger screw weighing channels into customizable isolated feeding zones, each zone fitted with exclusive low-speed stainless steel auger propellers to actively convey a single type of viscous sauced wet raw material without gravity/vibration feeding limitations.
Different pickled vegetable, marinated meat or aquatic sticky fragments are separately pushed into their matched zone’s 1.0L weighing hoppers via slow rotating augers, eliminating hanging residue and feeding blockage caused by thick brine and oil sauce. The built-in MCU or optional PLC control system synchronously collects high-resolution real-time weight data from all 24 screw weighing channels, then executes multi-zone blending optimized intelligent calculation:
Independently screen the optimal bucket combination for each single ingredient zone to hit the preset target weight of every raw material in the blend;
Trigger synchronous simultaneous discharging of all qualified zone bucket groups into one unified outlet, completing uniform fixed-ratio multi-ingredient blended filling in a single cycle.
Compared with 14-head single-material screw multihead weighers, the 24 split zoned auger layout realizes one-machine synchronous mixing of up to four viscous wet ingredients while boosting hourly output by 60%, completely solving the dual bottlenecks of low throughput and extra pre-mixing labor cost for large mixed wet food processing factories.
✅ Eliminate Multi-Ingredient Pre-Mixing Labor: One 24-head zoned screw weigher replaces 5–7 manual weighing & pre-blending workers, cutting long-term staffing overhead for mixed pickle and compound meat production lines
✅ Maximize Hourly Blended Output: 80bpm stable speed greatly expands daily finished pouch yield, enabling factories to fulfill bulk export blended wet food orders without adding extra full production lines
✅ Reduce High-Value Blended Raw Material Waste: X(0.5) high-precision separate zone weighing limits overfill loss of premium marinated meat and specialty mixed pickles; raw material savings offset machine investment rapidly
✅ 24-Hour Uninterrupted Large-Scale Blended Wet Food Production: Heavy anti-vibration acid-resistant stainless steel frame and dedicated multi-zone blending MCU control support round-the-clock high-brine & oily wet food processing with minimal daily zone cleaning labor
✅ Streamline Blending Production Line Layout: Integrate multi-ingredient separate weighing + synchronous mixing into one flagship machine, canceling intermediate pre-mixing buffer equipment and saving valuable large factory workshop floor space
This industrial automatic weighing machine is not a general single-ingredient screw weighing device, but a flagship multi-zone blending production asset exclusively built for large-scale mixed wet food manufacturers requiring synchronous multi-material proportional weighing and ultra-high continuous throughput.
We provide free customized multi-ingredient viscous wet food screw blending weighing testing for all global mixed pickle, compound marinated meat and blended wet pet food factory clients. Contact our sales team to obtain an exclusive high-output multi-component blending weighing solution and factory-direct real-time quotation!
Disclaimer: Product render images, layered engineering dimension drawings and technical data displayed on this page are for reference purposes only. Please consult our sales specialists to confirm finalized customized specifications matching your mixed wet food ingredient count, sauce viscosity and high-volume blended pouch packaging requirements.
Product Description
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