Product Specifications
Application | Food, Beverage, Commodity, Chemical |
Automatic Grade | Automatic |
Warranty of core components | 1 Year |
Main Function | Stick packaging machine |
Suitable for | Liquid Viscous Products |
System Overview
Our integrated multi-column packaging, checkweighing, and material handling system is tailor-made for the pharmaceutical, food, health product, and nutraceutical industries—addressing their core demands for compliance, precision, and high efficiency. It excels at handling granular materials, instant coffee, nutrient solutions, powdered supplements, and similar products, with all-in-one functionality that streamlines the entire packaging workflow:
Multi-Column Roll Film Printing: Supports 2–8 column simultaneous printing (column count customizable), ensuring precise pattern alignment across rolls. It works with food-grade/pharmaceutical-grade printing inks, complying with industry safety standards for direct product contact.
Precision Slitting & Bag Making: Features high-precision slitting blades and bag-forming molds, achieving a bag size accuracy of ±0.5mm. It adapts to various bag types (e.g., pillow bags, sachets, stand-up pouches) to match different product packaging needs.
Accurate Filling & Sealing: Equipped with volumetric or auger filling mechanisms (selectable by product type), ensuring filling accuracy of ±1%. The heat-sealing system uses temperature-controlled technology to guarantee airtight, leak-proof seals—critical for preserving product freshness (food) or sterility (pharmaceuticals).
Integrated Checkweighing System: Built-in high-sensitivity load cells (precision: 0.1g) perform real-time weight inspection of finished packages. It automatically triggers alerts if weights deviate from set standards, preventing non-compliant products from entering the next process.
Automatic Defective Product Rejection: Links to the checkweighing system to automatically remove defective packages (e.g., underweight/overweight, poorly sealed) via a pneumatic rejection device. This eliminates manual sorting, reduces labor costs, and avoids defective products reaching the market.
Product Lifting & Multi-Column Arrangement: Includes an inclined lifting conveyor and a multi-column aligner, which lifts finished packages to the required height and arranges them into 2–6 columns. This optimizes downstream processes (e.g., cartoning, case packing) and improves overall line throughput.
Technical Parameters
System Parameter | 1-30g |
Packaging speed | 40-70bpm |
Packaging columns | 2-16 |
Power supply | Single phase 220V 50/60HZ |
Power | 3-15KW |
Air pressure | 0.6MPa |
German Siemens PLC & Touch Screen Control:
Equipped with a German Siemens PLC and high-resolution touch screen control system, ensuring stable, reliable automation with a mean time between failures (MTBF) of ≥10,000 hours. The intuitive HMI supports multi-language operation (English, Chinese, Spanish, etc.) and real-time data logging (e.g., production counts, error records), enabling quick parameter adjustments and simplified line management—critical for minimizing downtime in high-speed production.
Customized Metering Systems for Material Specifics:
Metering systems are tailor-designed based on material properties
1、For free-flowing granules (e.g., sugar, nuts): Volumetric cup metering with adjustable cavity sizes (±0.1mm precision).
2、For sticky/powdery materials (e.g., instant coffee, protein powder): Auger metering with anti-bridging design to prevent clogging.
3、For liquid/semi-liquid products (e.g., nutrient solutions, honey): Piston metering with leak-proof seals.
This customization ensures minimal material waste and consistent filling accuracy across diverse product types.
Independent Servo Motor Control per Column:
Each column is driven by an independent servo motor (with ±0.01mm positioning accuracy), allowing individual adjustment of speed, timing, and phase. This eliminates cross-column interference, ensuring synchronized operation even when handling multi-variety products (e.g., different bag sizes in the same run). It also enables fast format changes (≤5 minutes) between production batches, boosting flexibility.
High-Precision, High-Speed Performance:
Achieves metering accuracy of ±0.5% (based on 3σ standard) and feeding speeds of up to 120 bags/min per column (adjustable by product type). This combination of precision and speed increases single-shift throughput by 20–30% compared to conventional systems, while reducing rework caused by under/over-filling—directly lowering production costs.
