This industry-exclusive 16 head flip-up multihead weigher is equipped with 16 independent 1.0L pneumatic flip weighing buckets, specially labeled as Pre-made Food dedicated model, engineered to solve weighing challenges of sticky, low-fluidity, irregular-shaped food that standard sliding hopper multihead weighers cannot handle. Running at steady 50 bags per minute continuous operation speed with X(0.5) metrological precision and 0.1g minimum scale interval, this automatic quantitative filling machine adopts full pneumatic flip discharge structure to completely eliminate sticky material adhesion, bridging and residual buildup inside hoppers. Unlike conventional fixed-slope hopper multihead equipment, its bucket fully flips open during discharge to shake off all sticky shredded meat, root vegetable strips and small seafood fragments, making it the core specialized weighing equipment for pre-cooked prepared food processing factories. The 16 separated flip buckets expand weight combination options to lock consistent weight tolerance even for uneven, sticky low-flow raw materials.
Product Introduction
The 16 head flip-up combination weigher with unified 1.0L flip hoppers is tailor-made for manufacturers processing pre-made irregular food with poor material fluidity, including shredded meat, sliced root vegetables, small fish strips and marinated prepared dishes. It supports dual control configurations: standard MCU and expandable industrial PLC intelligent control, paired with 7/10-inch industrial touch HMI pre-stored with dedicated sticky food production formulas.
The core differentiated innovation separating this unit from all other 16-head medium-capacity multihead weighers is its full pneumatic flip bucket discharge system. Each weighing chamber is driven by independent air cylinders to complete full 180° flip during discharge, physically shaking off sticky, moist food residue that sticks to smooth stainless steel surfaces of regular hoppers. The standardized 1.0L bucket volume balances loading capacity and flip shaking efficiency, covering all packaging weights from 20g small portion pre-cooked sachets up to 400g family prepared food pouches. This automatic weighing machine is the must-have upgrade for marinated food workshops, frozen pre-made vegetable factories, aquatic small seafood packaging lines and shredded meat processed food manufacturers plagued by frequent material bridging and weighing deviation caused by sticky raw materials.
Why Choose This 16 Head Flip-Up Combination Weigher (1.0L Pneumatic Flip Hoppers)
① 16 Independent Pneumatic Flip Buckets Eliminate Sticky Low-Fluidity Material Residue & Bridging
Sixteen separate weighing chambers fitted with individual air cylinder flip drive system; each bucket fully overturns during discharge to shake off moist, sticky shredded meat and vegetable strips
No residual material buildup inside hoppers after every discharge cycle, completely solving bridging and blockage defects of fixed sliding hopper multihead weighers for low-fluidity food
Independent air cylinder control for each weighing unit, adjustable flip angle and shake duration according to material stickiness and moisture content
Stable 50bpm continuous discharging without manual bucket cleaning interruptions, core competitive advantage of this flip-up multihead combination weigher for pre-made sticky food production lines
② Uniform 1.0L Flip Hopper Optimized For All Irregular Shredded & Strip Pre-Made Food
Single standardized 1.0L flip bucket capacity, perfectly matched for medium-volume irregular sticky goods: shredded meat, sliced beetroot, squash strips, small fish segments, marinated vegetable shreds
Wide open flip discharge outlet prevents long strip food from tangling and hanging inside the bucket, ensuring complete material fall into downstream packaging equipment
Single unified hopper specification simplifies spare air cylinder and sealing part inventory for workshop maintenance teams
Full weighing coverage of 20–400g, fully matching retail single-serve pre-cooked sachets, medium frozen prepared food pouches and catering portion bulk packs
③ X(0.5) Stable Precision Even For Uneven Sticky Irregular Raw Materials
Weighing accuracy class X(0.5), minimum scale division 0.1g, fully compliant with frozen pre-made food retail weight labeling and food inspection standards
Dedicated low-fluidity sticky material combination algorithm intelligently selects balanced bucket groups to offset uneven volume of shredded meat and vegetable strips
Zero residual design reduces raw material leftover waste of high-value marinated meat and specialty pre-made vegetables; cumulative raw material savings recover full machine investment within a single production cycle
Uniform finished package weight eliminates customer complaints and retail return risks caused by incomplete bucket discharge and underweight pre-made food pouches
④ MCU / PLC Dual Optional Control Built-In Pre-Made Food Formula Library
This flip bucket sticky food weigher provides two tiers of control systems to fit small marinated food workshops and digital frozen food intelligent factories:
Standard MCU control: Built-in 99 preset product memory slots, cost-effective for medium-small pre-made food processing plants
Optional PLC upgrade: Mass formula storage, batch production weight deviation report export, remote real-time production monitoring and full batch traceability for intelligent frozen food production workshops
Independent pneumatic flip parameter adjustment panel; operators can modify flip shake time and air pressure without resetting entire production formulas
⑤ Industrial Touch HMI With Visualized Pneumatic Flip Parameter Dashboard
7-inch / 10-inch color industrial touch screen with dedicated sticky material control panel, real-time display of air cylinder pressure, bucket flip cycle, hourly output and single-bucket residual weight statistics
Preloaded preset production recipes for shredded meat, sliced vegetables and small aquatic products; one-click formula recall and flip parameter adjustment when switching pre-made food SKUs on this flip-up multihead weigher
Full machine bucket-split fault self-diagnosis with audio alarm and clear cylinder-specific error codes; new operators master sticky food formula setup and daily operation within 30 minutes to remove manual weighing deviation errors
⑥ Heavy-Duty 304 Stainless Steel Hygienic Frame For 24-Hour Moist Pre-Made Food Continuous Production
Full machine frame and all material-contact flip hoppers adopt food-grade 304 stainless steel, anti-rust, anti-oil and anti-moisture corrosion, fully meeting frozen pre-made food and marinated food GMP hygiene standards
Modular tool-free quick disassembly design for flip buckets, air cylinder assemblies and feeding vibrators, enabling full deep cleaning to wash away meat grease and vegetable juice residue without full machine shutdown
Solid integrated machine base with reinforced anti-vibration structure, isolating air cylinder flip vibration to avoid weighing interference during long-hour 50bpm continuous sticky food operation
Global universal wide voltage AC220V±10%, 50/60Hz compatible with worldwide factory power grids; multi-layer overload, overvoltage and leakage electrical safety protection, matched with standard 0.6~1Mpa air compressor supporting system
This exclusive 16 head flip-up weigher is specially developed for sticky, irregular, low-fluidity pre-made food raw materials that cannot slide freely in standard fixed hoppers, covering packaging weights from 20g to 400g, delivering complete residue-free stable quantitative filling for frozen prepared food, aquatic and marinated snack automated packaging production lines.
Technical Specifications of 16 Head Flip-Up Multihead Weigher 1.0L
Item
Model TY-ZHY162M10-01-11
Model Number
TY-ZHY162M10-01-11
Single Flip Hopper Volume
1.0L Pneumatic full flip weighing bucket
Weighing Range
20 – 400 g
Accuracy Class
X(0.5)
Minimum Scale Interval
0.1 g
Max Continuous Weighing Speed
50 bags per minute (optimized for sticky low-fluidity pre-made food)
Control System
Standard MCU, PLC intelligent control optional
HMI Display
Optional 7-inch / 10-inch color industrial touch screen
Preset Product Storage
99 groups of independent material formulas
Flip Discharge Direction
Right-to-left / Left-to-right adjustable
Supporting Air Compressor Requirement
Air pressure 0.6~1Mpa
Working Environment
Temp: 0°C~40°C, Humidity: 30%~95%
Power Supply
AC220V±10%, 50HZ (60HZ optional), 1.5kW
Machine Frame Material
Food-grade 304 stainless steel
Note: All listed technical parameters are standard factory configuration. Flip bucket air cylinder shake duration, air pressure, hopper volume and feeding vibration amplitude can be fully customized according to your pre-made food stickiness, strip length and moisture content production requirements.
Core Product Features Of Pneumatic Flip Bucket Low-Fluidity Pre-Made Food Precision Weighing Equipment
16 Independent Full Flip Bucket Pneumatic Discharge Architecture Exclusive For Sticky Irregular Food
Sixteen separate air cylinder driven flip weighing hoppers achieve full overturn discharge to shake off all moist sticky shredded food residue, fundamentally solving bridging, blockage and incomplete discharge defects of conventional sliding hopper multihead combination weigher models for pre-made food factories.
Uniform 1.0L flip bucket design with wide open discharge mouth to avoid long strip food tangling; modular quick-disassembly bucket and cylinder assembly speeds deep grease and vegetable juice cleaning, meeting strict frozen food hygiene inspection standards.
Vibration-Isolated High-Stability Digital Weighing Sensors
Custom reinforced anti-shock weighing sensors installed independent of flip cylinder vibration area, isolating air cylinder mechanical disturbance to maintain consistent X(0.5) precision during all-day continuous sticky pre-made food operation of the automatic weighing machine.
MCU/PLC Dual Control With Dedicated Low-Fluidity Sticky Food Formula Database
Standard MCU stores 99 groups of pre-made food production parameters, optional PLC unlocks mass formula storage, batch weight deviation data export and remote production monitoring; all control versions run exclusive fuzzy calculation logic optimized for irregular shredded sticky materials.
Low-Fluidity Irregular Material Optimized Intelligent Combination Algorithm
Custom rewritten matching logic prioritizes evenly loaded flip bucket groups, avoiding overloaded buckets that cause material tangling and incomplete flip discharge, balancing stable weighing precision and full material emptying for sticky pre-made food blends.
Bucket-Split Real-Time Automatic Fault Self-Diagnosis & Targeted Audio Alarm System
24/7 independent monitoring of each weighing bucket’s air cylinder, feeding vibrator and weighing sensor; fault codes clearly mark the malfunctioning flip unit to rapidly locate pneumatic or weighing failures and minimize pre-made food production downtime of the quantitative filling machine.
Targeted Compatibility With Frozen Pre-Made Food Downstream Packaging Equipment
Seamlessly matches vertical frozen food pouch packaging machines, marinated snack premade bag fillers and aquatic seafood carton filling lines to build a fully automatic residue-free sticky pre-made food weighing-packaging integrated production line.
Fully isolated electrical wiring compartments and sealed air cylinder control valves with anti-leakage, overload and moisture-proof protection, stable long-term operation in high-humidity frozen food processing workshops and oily marinated food production rooms to extend sensor and pneumatic flip component service lifespan.
Working Principle of 16 Head Flip-Up Pneumatic Bucket Low-Fluidity Multihead Combination Weigher
This sticky food dedicated flip-up multihead weigher equips 16 fully independent 1.0L pneumatic flip weighing buckets, each fitted with a dedicated air cylinder drive unit and low-amplitude feeding vibrator to avoid tangling long strip shredded pre-made food.
Moist, sticky, irregular shredded meat, vegetable and aquatic raw materials are gently fed into each flip hopper via low-disturbance central feeding trays to prevent material clumping. The built-in MCU or optional PLC control system synchronously collects real-time weight data from all sixteen flip buckets, then executes sticky material optimized intelligent calculation:
Screen out the combination of flip buckets whose total weight matches the preset target portion weight for pre-made food;
Send air pressure signal to each matched bucket’s cylinder to trigger full 180° flip discharge with adjustable shake delay, all sticky material fragments slide and shake completely into downstream packaging equipment without residual buildup inside hoppers.
Compared with standard sliding-hopper 16-head multihead weighers, the full pneumatic flip discharge structure completely eliminates sticky low-fluidity material residue and bridging, removing frequent manual bucket cleaning downtime and weight deviation risks, perfectly solving the long-standing production pain point of incomplete discharge for frozen pre-made shredded food manufacturers.
Tangible Factory Cost Savings & Pre-Made Food Production Line Efficiency Upgrade
✅ Eliminate Sticky Raw Material Waste: Full flip shake discharge removes bucket residue, cutting leftover meat and vegetable raw material loss and quickly recouping full machine investment within one production cycle
✅ Cut Manual Cleaning Labor Input: One flip-up multihead weigher replaces 3–4 workers assigned to periodic bucket residue scraping for standard multihead equipment, reducing long-term staffing overhead for pre-made food lines
✅ Stabilize Finished Pre-Made Food Product Quality: Zero residual discharge ensures consistent portion weight for every frozen pre-cooked pouch, eliminating retail customer complaints and brand reputation loss caused by underweight packs
✅ 24-Hour Uninterrupted Moist Food Continuous Production: Reinforced anti-vibration 304 stainless steel frame and dedicated pneumatic flip MCU control support round-the-clock high-humidity pre-made food processing with minimal daily maintenance labor
✅ Simplify Sticky Food Production Line Layout: Integrate residue-free weighing and quantitative filling into one single machine, canceling intermediate residue cleaning transfer equipment and saving valuable frozen workshop floor space
This industrial automatic weighing machine is not general universal multihead weighing equipment, but a specialized residue-free weighing production asset exclusively built for frozen prepared food, marinated snack and aquatic seafood manufacturers processing sticky, irregular low-fluidity shredded raw materials.
We provide free customized sticky pre-made food flip discharge weighing testing for all global frozen prepared food and marinated aquatic processing factory clients. Contact our sales team to obtain an exclusive low-fluidity pneumatic flip bucket weighing solution and factory-direct real-time quotation!
Disclaimer: Product render images, engineering dimension drawings and technical data shown on this page are for reference only. Please consult our sales specialists to confirm finalized customized specifications matching your fragile material brittleness and low-breakage packaging production requirements.
Product Description
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