Product Overview
The sliced sausage weighing and packaging line is a professional automatic packaging solution customized for small-specification flaky cured meat products. It integrates a full set of core units including an inclined lifting feeding system, 24-head combination weigher, intelligent material distributing device, horizontal conveying line and automatic packaging machine.
Optimized precisely for 50g small package specifications, the production line achieves a static weighing accuracy of ±0.5g. Adopting an advanced dual-station output structure, the single-station speed reaches 70 packs per minute, with a maximum comprehensive capacity of 140 packs per minute. It perfectly supports large-scale standardized production of high-value cured meat products such as sliced sausages and cured pork slices, and can be seamlessly connected with downstream bag-given packaging machines and pillow packaging machines to form a complete automated production system.
Applicable Materials & Application Industries
Widely applied in cured meat processing, marinated food production, prefabricated food manufacturing, meat product deep processing and other food industrial fields, dedicated to small-batch and high-efficiency standardized packaging of various flaky and strip meat products.
Core Applicable Materials
Suitable for shaped flaky and short-strip cured meat products, including sliced Cantonese sausages, Sichuan-style sausage segments, sliced cured pork, common sliced sausages and ham slices.
Extended Applicable Materials
Compatible with regular and semi-regular block, flaky and strip food materials, such as dried meat slices, diced cured pork, air-dried sausage segments, marinated meat slices and prefabricated meat slices.
Material Compatibility
Effectively adapts to oily meat materials with fine debris. All surfaces in contact with materials adopt professional anti-stick and easy-to-clean treatment, meeting the high-standard production requirements of meat processing factories.
Industry Pain Points & Professional Solutions
Pain Point 1: High Material Loss Caused by Inaccurate Manual Weighing
Traditional manual weighing for 50g small packages has a common error of ±2~3g, resulting in long-term waste of high-value cured meat raw materials.
Solution: Equipped with a 24-head high-precision combination weigher, the equipment stably controls the weighing error within ±0.5g, greatly reducing raw material loss and production cost.
Pain Point 2: Low Manual Efficiency and Excessive Labor Cost
The manual weighing and packaging speed is only 10~15 packs per minute, requiring a large number of skilled workers for mass orders.
Solution: The dual-station high-speed design realizes 140 packs per minute output, replacing 8-10 manual workers and helping factories recover equipment costs quickly.
Pain Point 3: Oily Materials Easily Stick and Block Equipment
Oily and slightly viscous sausage slices easily adhere to traditional hoppers and vibrating plates, causing frequent blockage and shutdown cleaning.
Solution: Full-line anti-stick structure with Teflon coating and automatic cleaning program eliminates material adhesion and ensures continuous stable operation.
Pain Point 4: Insufficient Capacity and Difficult Production Management
Traditional single-channel equipment has low output and no production data statistics function.
Solution: Dual-channel discharging greatly improves capacity with a single-shift output of over 60,000 packs. The intelligent system realizes real-time data statistics and traceable production management.
Core Product Features & Technical Advantages
24-head Combination Weighing, Ultra-high Precision & Stability
Configured with 24 independent weighing units and high-precision digital sensors, the system adopts millisecond-level sampling and intelligent combinatorial optimization algorithm. It achieves stable ±0.5g precision for 50g small-specification materials. With anti-vibration and anti-interference design, no accuracy drift occurs during long-term workshop operation.
Dual-station Discharging, Double Production Capacity
The customized material distribution device supports alternating discharging of dual stations. The single station runs stably at 70 packs/min, and the dual-station maximum output reaches 140 packs/min. The discharging rhythm is linked with downstream packaging equipment to avoid material accumulation and idle waiting.
Automatic Inclined Feeding, Unmanned Operation
Food-grade PU belt inclined lifting machine with anti-slip baffles prevents flaky materials from slipping. The large-capacity hopper reduces frequent manual feeding. Linked with material level sensors, the equipment realizes automatic feeding and stopping, realizing unattended continuous production.
Food-grade 304 Stainless Steel, Easy Maintenance & Sanitary
All material contact parts adopt 304 stainless steel with polished seamless surface, no dirt hiding dead corners. Key components such as weighing hoppers and conveyor belts can be disassembled quickly, meeting high-frequency cleaning and disinfection standards for meat food production.
Full-process Anti-stick Design, No Blockage
Equipped with textured anti-stick chain plates and full Teflon anti-stick coating. Matched with timed vibration cleaning and high-pressure air blowing auxiliary cleaning system, it fundamentally solves the problem of hanging and accumulation of oily sausage materials.
Flexible Conveying & Strong Compatibility
The horizontal food-grade conveyor belt runs smoothly without jitter, avoiding material displacement and scattering. The line length and height can be customized to seamlessly connect various packaging machines, adapting to multiple packaging specifications and bag types.
Automatic Working Process
Step 1: Automatic Material Feeding
Workers pour sliced sausage materials into the bottom hopper. The inclined lifting machine conveys materials evenly to the top storage bin of the combination weigher, with automatic material level induction for feeding and stopping.
Step 2: Precise Intelligent Weighing
Materials are evenly distributed to 24 weighing hoppers through vibration feeders. The system collects real-time weight data and selects the optimal combination closest to the 50g target weight via intelligent algorithm.
Step 3: Intelligent Material Distribution
Qualified weighed materials are discharged synchronously. The special distributing mechanism alternately distributes quantitative materials to two independent horizontal conveying lines according to dual-station rhythm.
Step 4: Stable Conveying & Packaging Docking
The horizontal conveying line stably transports quantitative materials to the downstream packaging station, directly docking with the packaging machine to complete automatic bagging, sealing and film covering procedures.
Step 5: Intelligent Whole-process Monitoring
The main control system monitors the operation status of all units in real time, automatically counting output, qualification rate and running time. It triggers automatic alarm and pause for material shortage, jamming and faults to ensure stable production.
Technical Specifications
Parameter | Specification |
Product Name | Sliced Sausage Weighing and Packaging Line |
Target Weighing Specification | 50g (Customizable) |
Weighing Accuracy | ±0.5g (Static State) |
Production Capacity | Max 140 Packs/Min (Dual-station) |
Single Station Speed | 70 Packs/Min |
Weighing Unit | 24-head Independent Combination Weigher |
Contact Material | Food-grade 304 Stainless Steel + Teflon Coating |
Feeding Mode | Automatic Inclined Lifting Feeding |
Applicable Materials | Flaky, strip, block oily meat products |
Compatible Equipment | Bag-given Packaging Machine, Pillow Packaging Machine |
Cleaning Mode | Quick Disassembly + Automatic Auxiliary Cleaning |
FAQ
Q1: Is this equipment suitable for oily and crumbly sausage slices?
A1: Yes. The whole line adopts professional Teflon anti-stick coating and automatic cleaning structure, which is specially optimized for oily and slightly viscous meat materials, effectively preventing adhesion and blockage.
Q2: What is the actual weighing error for 50g small packages?
A2: With 24-head intelligent combination weighing technology, the static accuracy is stably controlled within ±0.5g, far lower than the manual error, greatly reducing raw material waste.
Q3: Can the equipment connect with my existing packaging machine?
A3: Fully compatible. The line height and conveying speed are customizable, which can seamlessly connect with most mainstream pillow packaging machines and bag-given packaging machines on the market.
Q4: Does the equipment support long-term uninterrupted operation?
A4: Yes. It has anti-vibration and anti-interference performance, with no accuracy drift during long-term operation. The automatic cleaning system ensures continuous and stable mass production.
Q5: Is daily cleaning and maintenance convenient?
A5: Very convenient. All key contact parts can be quickly disassembled without dead corners, meeting daily high-frequency cleaning and food factory sanitation standards.
We provide professional customized automatic weighing and packaging line solutions for global meat processing enterprises. Our equipment has stable performance, high cost performance and full after-sales guarantee.
If you have technical parameters, customization demands or factory solution consultation, please feel free to contact us. We will provide one-stop professional industrial equipment services including scheme design, equipment customization, installation guidance and after-sales maintenance.
