Chicken Wing & Drumstick Weighing and Box Filling Production Line | Automatic Poultry Packaging Line
Automatic chicken wing and drumstick weighing & box filling line with 20-head AB dual weigher, ±3g high precision and 60bpm speed for commercial poultry processing.
Chicken Wing & Drumstick Weighing and Box Filling Production Line
Product Overview
The Chicken Wing & Drumstick Weighing and Box Filling Production Line is a fully automatic and integrated quantitative boxing solution specially developed for segmented poultry meat products. This complete poultry packaging system integrates four core units: an inclined lifting feeder, a 20-head AB dual combination weigher, an intelligent material distributor and an automatic box conveying line.
Capable of handling irregular, uneven-weight chicken wings, drumsticks and bone-in poultry materials, the line accurately fills prefabricated boxes with preset target weights. It realizes full-process automatic operation covering automatic feeding, high-precision weighing, precise material distribution, stable box filling and continuous finished product output. Featuring stable ±3g weighing accuracy and a maximum speed of 60 boxes per minute, this automatic poultry packaging line perfectly serves large-scale poultry processing factories, central kitchens and fresh food distribution enterprises. It effectively replaces manual weighing and boxing procedures, stabilizes production capacity, reduces labor costs and lowers food safety risks.
Applicable Materials & Compatibility
This high-adaptability poultry weighing and box filling line is professionally optimized for sticky, moist, oily and irregular bone-in poultry materials, supporting multi-product flexible production.
This high-speed and high-precision poultry weighing and box filling production line is widely applied in large-scale poultry processing plants, central kitchens, fresh food distribution enterprises and frozen prepared food factories. It is the ideal automatic packaging solution for standardized, high-efficiency and low-loss production of various fresh, chilled and frozen segmented poultry products.
Core Poultry Materials
Fresh and chilled bone-in chicken products, including middle chicken wings, wing roots, full chicken wings, chicken drumsticks, diced chicken legs and segmented chicken chunks.
Extended Poultry Materials
Duck wings, duck legs and other segmented poultry products, as well as similar fresh meat and frozen prepared meat products.
Material Feature Compatibility
Adapts to bone-in, irregular-shaped materials with surface moisture and grease. Optimized for poultry’s easy adhesion and large single-piece weight difference.
Industry Pain Points & Professional Solutions
Slow Speed & Material Blockage Caused By Sticky Poultry
Traditional single weighers and ordinary multi-head weighers struggle with sticky, overlapping chicken skin and fat, leading to poor feeding and slow combination speed. Equipped with an AB dual parallel weighing structure and custom anti-stick hoppers, this poultry weighing line operates independently and continuously, eliminating residue and blockage even with adhesive poultry materials.
Material Spilling & Untidy Box Filling
Manual box placement and simple conveying lines cause box offset and material splashing, affecting product appearance and workshop hygiene. The automatic box conveying line adopts high-precision stop positioning mechanism to ensure perfect alignment between boxes and discharge outlets, achieving zero-spill and clean box filling.
Large Manual Weighing Errors & Cost Waste
Manual weighing causes unstable weight, leading to customer complaints from underweight products or raw material waste from overfilling. This machine maintains stable ±3g high-precision weighing to strictly control box weight deviation and reduce production loss.
Manual Production Capacity Bottlenecks
Manual weighing and boxing is labor-intensive and low-efficiency, unable to meet peak-order mass production demands. Running stably at 60bpm high speed, the fully automatic production line fully matches large-scale poultry processing output requirements.
Severe Profit Loss From Uneven Single-piece Weight
Chicken wings and drumsticks feature inconsistent single-piece weight. Workers often overfill 5-15g per box to avoid underweight, resulting in huge cumulative material waste. The 20-head AB combination weigher adopts intelligent algorithm combination to keep each box weight close to the target value, recovering massive annual profit loss for manufacturers.
Disordered Process Connection & Material Backlog
Separate manual feeding, weighing and boxing procedures cause unsmooth connection, material accumulation and waiting downtime. The full-line synchronous linkage control ensures smooth material circulation without stagnation or congestion.
Core Product Features & Technical Advantages
Stable Inclined Lifting Feeding System
Built with full food-grade 304 stainless steel and anti-slip belt structure, the inclined elevator prevents material slipping and collision to protect poultry product integrity. Variable frequency speed regulation dynamically matches the working speed of the rear weigher, realizing uniform feeding without accumulation or shortage. The open detachable structure supports quick disassembly and thorough flushing, meeting high-frequency disinfection requirements of fresh food workshops.
20-head AB Dual Combination Weigher (High Precision & High Speed)
Equivalent to two independent high-precision weighers working simultaneously, the AB dual weighing system breaks the speed limit of single-zone weighing equipment. Adopting high-precision sensors and high-speed computing chips, the system maintains stable ±3g weighing accuracy through real-time dynamic algorithm adjustment. All material contact surfaces are coated with food-grade anti-stick material to reduce adhesion of chicken fat and icy poultry residues. The full waterproof and rustproof design fully complies with meat processing sanitary standards.
Intelligent Anti-leakage Material Distributor
Specially designed for AB dual weighing discharging, the optimized chute angle and vibration auxiliary feeding structure centrally converge materials for smooth output. The curved residue-free design avoids material accumulation and cross contamination. The optimized buffer radian prevents jamming and damage of bone-in poultry. It supports rapid parameter adjustment to adapt to different box sizes and specifications, realizing fast product changeover.
Synchronous Box Conveying & Output System
Adopting food-grade PU and stainless steel chain plates, the conveying line runs stably with low noise and realizes smooth empty box replenishment and full box output. The frequency conversion linkage system synchronizes feeding, weighing and box filling to avoid dislocation and waiting stagnation. It can be seamlessly connected with box sealing, labeling and weight rechecking machines to support full-line automatic upgrading.
Overall Sanitary & Intelligent General Advantages
All material contact parts adopt 304 stainless steel to meet international food safety standards. The PLC touch screen system supports visual parameter setting and stores multiple product formulas for one-click switching. The modular unit design allows independent or linkage operation, featuring convenient installation, simple maintenance and flexible workshop layout adaptation.
Technical Specifications
Parameter
Specification
Equipment Name
Chicken Wing & Drumstick Weighing and Box Filling Production Line
Weighing Accuracy
±3g Stable Precision
Max Production Speed
60 Boxes Per Minute
Weighing System
20-head AB Dual Combination Weigher
Main Material
Food-grade 304 Stainless Steel
Control System
PLC Touch Screen Intelligent Control
Applicable Products
Fresh, chilled, frozen bone-in poultry and prepared meat products
Automatic Working Process
Automatic Feeding & Lifting
Operators or front-end cutting equipment feed chicken wings and drumsticks into the inclined elevator. The elevator stably conveys materials to the top storage bin of the 20-head combination weigher at a matched speed to realize automatic and continuous material replenishment.
Intelligent Precision Weighing
Materials are evenly distributed into 20 independent weighing hoppers. The system selects the most accurate weight combination via intelligent algorithms. AB dual weighing units work alternately to sustain high-speed continuous operation, with weighing deviation strictly controlled within ±3g.
Precise Distribution & Box Filling
Qualified weighed materials are discharged from the weigher, guided precisely by the intelligent distributor, and steadily fall into the boxes on the conveying line. Accurate station alignment ensures complete material filling without splashing or leakage.
Cyclic Finished Product Output
Qualified weighed materials are discharged from the weigher, guided precisely by the intelligent distributor, and steadily fall into the boxes on the conveying line. Accurate station alignment ensures complete material filling without splashing or leakage.
FAQ
What kind of poultry products can this weighing and box filling line process?
It is mainly designed for chicken wings, drumsticks, bone-in chicken cuts, and also compatible with duck wings, duck legs, fresh chilled meat and frozen prepared meat with irregular shapes.
What is the weighing accuracy and production speed?
This poultry packaging line achieves stable ±3g high precision, with a maximum working speed of 60 boxes per minute, supporting mass continuous production.
Can the machine handle sticky and wet poultry materials?
Yes. Equipped with food-grade anti-stick hoppers, vibration auxiliary feeding and AB dual weighing structure, it effectively solves blockage and residue caused by greasy, moist and easily stacked poultry materials.
Is it easy to clean and meet food hygiene standards?
All material contact parts adopt 304 stainless steel. The open detachable structure supports quick disassembly and flushing, fully compliant with food processing sanitation requirements.
Can this line connect with other packaging machines?
Yes. It supports seamless docking with box sealing, labeling, weight checking and other downstream equipment to form a full automatic packaging production line.
Contact Us
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If you are looking for a high-precision, high-speed automatic chicken wing and drumstick weighing and box filling production line for your poultry processing factory, feel free to contact us for professional solutions.
Customized Service Support We support customized machine speed, weighing range, line layout and full-line integration according to your product specifications, workshop size and production demands. Free factory layout design and technical consultation are provided for every customer.
After-sales Guarantee Complete after-sales system including overseas installation guidance, lifelong technical support, spare parts supply and regular equipment maintenance, ensuring stable long-term operation of your production line.
Product Description
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