You are here:Home / Case Studies / Daily Food / Low Ceiling Secondary Lifting Weighing Packaging System | Space Saving Automatic Packaging Line
loading
Low Ceiling Secondary Lifting Weighing Packaging System | Space Saving Automatic Packaging Line
Low ceiling secondary lifting weighing & packaging system for under 3m workshops. Fully automatic, high precision, space-saving solution for food, hardware & plastic products. Custom support available.
Low-Ceiling Integrated Weighing & Packaging Solution for Space-Limited Workshops
Product Overview
This secondary lifting, weighing and packaging system is a space-optimized integrated solution specially designed for production workshops with height restrictions. By adopting a two-stage material lifting design, it effectively breaks through the height limitation of traditional vertical packaging lines, and perfectly adapts to workshops with a floor height of less than 3 meters while maintaining full-automatic weighing and packaging efficiency.
The system integrates material conveying, high-precision multihead weighing, secondary lifting and rotary bag packaging, and is widely used in snack food, pre-made food, hardware accessories, plastic and rubber products and other industries. It provides a reliable automated packaging scheme for factories with limited plant space or old workshop renovation.
System Composition
① Inclined Conveyor
As the first-stage feeding equipment, the inclined conveyor stably transports bulk materials from the ground to the multihead weigher. The inclined design effectively reduces the overall vertical height of the equipment, and the belt/bucket structure can be selected according to material characteristics to ensure smooth and non-damaging conveying.
② Multihead Weigher
Adopting high-precision multihead combination weigher, it realizes fast and accurate quantitative weighing through intelligent combination algorithm. It is suitable for granular, block, strip and irregular materials, with high weighing accuracy and fast speed, which effectively improves packaging consistency and reduces material waste.
③ Bowl-Type Elevator
As the core equipment of secondary lifting, the bowl-type elevator lifts the weighed materials from the discharge port of the multihead weigher to the feeding port of the packaging machine. The horizontal + vertical conveying mode further compresses the overall height of the line, and the independent bowl design ensures accurate material transfer without scattering.
④ Rotary (Vacuum) Bag Packaging Machine
The rotary bag feeding packaging machine completes the whole process of bag taking, opening, filling, sealing and outputting at one time. It supports pre-made bags of various materials and specifications, and can be equipped with vacuum pumping, nitrogen filling, coding and other functions to meet different packaging process requirements, with stable operation and high packaging qualification rate.
Applicable Industries
Snack Food
Nuts, dried fruits, puffed food, candy, dried meat, etc.
Pre-made Food
Frozen food, quick-frozen dumplings, seasoned dishes, semi-finished ingredients, etc.
Hardware
Screws, nuts, fittings, small hardware accessories, plastic parts, etc.
Plastic & Rubber
Plastic granules, rubber parts, plastic accessories, raw material particles, etc.
System Features & Advantages
Specially Solves Workshop Height Limitation
Adopting an innovative secondary lifting scheme, it replaces the traditional one-time high-level lifting structure. The overall equipment height is greatly reduced, and it can be installed and used normally in workshops with a floor height of less than 3 meters, which is the preferred solution for low-rise workshops and old factory renovation.
High-Precision Quantitative Weighing
Equipped with a high-performance multihead combination weigher, it adopts advanced digital weighing sensor and intelligent combination algorithm. The weighing accuracy is high, the error is small, and it effectively avoids the problems of insufficient or excessive filling, and ensures the consistency of each package of products.
Fully Automatic Continuous Production
From primary feeding, weighing, secondary lifting to bag packaging, the whole line realizes fully automatic unmanned operation. The cooperation between all units is smooth, the production efficiency is high, which greatly reduces manual operation and labor cost, and improves production stability.
Wide Material Adaptability
It is suitable for granular, block, strip, irregular and other forms of materials. Different conveying and weighing schemes can be matched according to material characteristics, and can meet the packaging needs of products in food, hardware, plastic and other industries, with strong versatility.
Stable Operation & Easy Maintenance
The whole line adopts a modular design, and each unit operates independently and cooperates stably. The equipment structure is simple, the daily maintenance is convenient, and the wearing parts are easy to replace, which effectively reduces the downtime and maintenance cost in the later period.
Optional Configuration Scheme
We also provide another classic configuration for customers with different workshop heights and process requirements:
Alternative Solution: Z-type Bucket Conveyor + Multihead Weigher + Bowl-Type Elevator + VFFS (Vertical Form Fill Seal Machine)
Suitable for workshops with relatively sufficient height space
Z-type conveyor has larger conveying capacity and higher lifting efficiency
VFFS machine is suitable for roll film packaging, with lower packaging material cost and faster packaging speed
The scheme can be flexibly adjusted according to output, material and packaging form requirements
Working Principle
1. Primary Feeding
Bulk materials are transported from the ground storage end to the feeding hopper of the multihead weigher through the inclined conveyor.
2. High-Precision Weighing
The multihead weigher automatically combines and weighs according to the set target weight, and quickly discharges materials after reaching the set weight.
3. Secondary Lifting
The bowl-type elevator receives the weighed materials and lifts them horizontally and vertically to the feeding port of the rotary packaging machine.
4. Automatic Packaging
The rotary packaging machine completes bag taking, bag opening, material filling, sealing, coding and finished product output in sequence according to the beat.
5. Continuous Production
All units are linked through the control system, and the whole line runs continuously and stably to realize mass automated production.
Frequently Asked Questions
Q: What is the minimum workshop height required for this system?
A: The standard secondary lifting scheme can be adapted to workshops with a clear height of 2.6 meters and above, which is suitable for most low-rise workshops.
Q: Can it be matched with our existing packaging machine?
A: Yes, we can provide separate secondary lifting and weighing units, which can be docked and transformed according to the model and interface of your existing equipment.
Q: What is the output range of this system?
A: The output can be adjusted according to the configuration, generally 10-60 bags per minute, which can be customized according to your actual production demand.
Q: Do you provide overseas on-site installation service?
A: Yes, we can send professional technicians to overseas for installation, commissioning and training services to ensure the normal operation of the equipment.
If you need to know more detailed parameters, customized schemes or quotation information, please contact our sales team, and we will provide you with a professional packaging solution tailored to your needs.
Product Description
Submit Your Requirements
Please submit your requirement form, and we will customize the most suitable solution according to your needs.
It is a high-tech enterprise specializing in the R&D, design, and independent manufacturing of packaging, conveying, weight detection, weighing, and filling equipment.
