Full Automatic Grains and Cereals Mix Weighing and Packaging System

Customized Multi-Material Weighing & Packaging Line for Mixed Grains, Cereals, Powder Blends & Doy Pack Solutions

Customer Pain Points

• ·Inconsistent mixing ratio of multi-type grains and cereals in each package, leading to unstable product quality, high customer complaints and product return rate

• ·Incompatibility between granular grains and powder materials in traditional equipment, requiring separate production lines with high investment, large floor space and low overall efficiency

• ·High risk of missing desiccant/deoxidizer from manual placement, resulting in product moisture, mildew,

• short shelf life and huge inventory loss

• ·Severe dust leakage and cross-contamination during cereal and powder processing, failing to meet international food safety standards such as CE and FDA

• ·Long formula changeover time for different product SKUs, unable to adapt to flexible small-batch, multi-specification production demands

• ·Heavy reliance on manual operation with high labor cost, low production capacity that cannot meet bulk order delivery requirements

Core Customer Needs

• ·High-precision independent weighing for 2-4 kinds of granular grains and synchronous quantitative filling of powder materials, to ensure 100% formula consistency in every single bag

• ·Fully integrated turnkey solution, compatible with both granular and powder materials, to save workshop space, reduce equipment investment and improve production synchronization

• ·Automatic auxiliary material counting and dispensing, to completely eliminate missing placement and ensure stable product shelf life

• ·Food-grade closed design, compliant with international food safety standards, to avoid dust leakage and cross-contamination between different materials

• ·One-click recipe saving and switching, to achieve fast product changeover and meet flexible multi-SKU production needs

• ·Fully automated continuous production from raw material feeding to finished product output, to minimize manual intervention, cut labor costs and boost overall production capacity

Our Tailored Full-Auto Solution

Core Solution Units

1. ·4 Head Linear Weigher

   The core granular material weighing unit, specially designed for all kinds of grains, cereals, beans and other granular raw materials. It can simultaneously complete independent high-precision quantitative weighing of 2-4 different grain materials, accurately control the mixing ratio of each raw material, adapt to granular materials of different particle sizes, with stable weighing performance and no material breakage, ensuring formula consistency of every bag.
2. ·50L Auger Filler with Doy Bag Packaging Machine

   50L large-capacity auger filler, specialized for powder materials such as cereal flour, meal replacement powder and seasoning powder. It is matched with the doy bag packaging machine to achieve high-precision quantitative filling, adopts a dust-leakage proof structure, and realizes intelligent linkage with the front-end linear weigher, ensuring synchronous quantitative supply of granular and powder materials, perfectly adapting to the packaging needs of grain-powder mixed formulas.
3. ·Automatic Doy Bag Packaging Machine

   The core packaging host of the whole line, full-automatic doy bag packaging equipment. It integrates the whole process of bag feeding, bag opening, material filling, heat sealing, date coding and finished product output, adapts to doy bags of various specifications and materials, with stable and reliable sealing performance. It realizes full signal linkage with the linear weigher, auger filler and rotary counting machine, ensuring accurate and synchronous operation of the whole packaging process.
4. ·Rotary Counting Machine

   Special auxiliary material automatic dosing unit, rotary high-precision counting equipment. It is specially designed for automatic counting and dispensing of auxiliary materials such as desiccants, deoxidizers, seasoning packets and nutrition packets. It is intelligently linked with the whole line control system to ensure that each finished bag is filled with the correct quantity of auxiliary materials, completely eliminating the problem of missing or wrong placement, and improving product quality control and shelf life stability.

Standardized Automated Operation Flow

1. ·Raw Material Loading: Operators load 2-4 kinds of granular grains/cereals into the hoppers of the 4-head linear weigher, powder materials into the 50L auger filler, and auxiliary materials (desiccant/deoxidizer) into the rotary counting machine respectively.

2. ·Formula Setting & Calling: Set the target weight of each granular and powder material through the central control system, save it as an independent recipe, and call the corresponding recipe with one click for different product SKUs.

3. ·Synchronous Precision Weighing & Filling: The 4-head linear weigher completes independent high-precision quantitative weighing of each granular grain material; the 50L auger filler synchronously finishes accurate quantitative filling of powder materials, strictly following the preset formula parameters.

4. ·Auxiliary Material Automatic Counting & Dispensing: The rotary counting machine accurately counts and dispenses the auxiliary materials, which are collected together with the weighed granular and powder materials, waiting for the packaging release signal.

5. ·Full-Automatic Doy Bag Packaging: After receiving the packaging request signal, the doy bag packaging machine automatically completes the whole packaging process, and outputs qualified finished doy pack products.

Final Achievable Effects & Business Benefits

1. ·Ultra-high Formula Accuracy & Stable Product Quality

   Achieve ±0.2g high-precision weighing for granular grains and ±0.5g for powder materials, 100% consistency of mixing ratio in each bag, greatly reduce customer complaints and product return rate, and significantly enhance your brand market competitiveness.
2. ·Significant Production Efficiency & Capacity Boost

   Fully automated continuous production, compared with the traditional semi-manual production mode, the production efficiency is increased by more than 250%, greatly shortening the production cycle and fully meeting the delivery needs of large bulk orders.
3. ·Great Production Cost Reduction

   Only 1-2 operators are needed for the whole production line, reducing labor cost by more than 75% compared with the manual operation mode. The integrated compact design saves more than 50% of workshop floor space, and greatly reduces material loss caused by manual operation errors.
4. ·Global Food Safety Compliance Guarantee

   All parts in contact with materials are made of food-grade 304 stainless steel, fully compliant with CE, FDA and other international food industry standards. The closed structure design completely eliminates dust leakage and cross-contamination risks, helping your products smoothly enter the global market.
5. ·Super Flexible Production Adaptability

   Supports one-click recipe saving and calling, product changeover time is less than 15 minutes. It is compatible with various grains, cereals, beans, powder blends and different doy bag specifications, perfectly adapting to your flexible production needs for multiple formulas and multi-SKU products.
6. ·Extended Product Shelf Life & Reduced Loss

   The high-precision sealing system ensures excellent airtightness of the doy bags, with 100% accurate auxiliary material dispensing, effectively prevents product moisture, mildew and oxidation, extends the product shelf life by more than 60%, and greatly reduces inventory and transportation loss.

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