Granule Vertical Form Fill Seal Packaging Machine

Key Specifications

Main Features

• Continuous Weighing & Packaging for High-Speed Efficiency: Adopts an integrated continuous weighing-packaging design that eliminates the need for separate weighing and feeding steps. It boosts the overall line speed by 30–40% compared to traditional discrete systems,ideal for high-volume production of snacks, grains, and frozen foods.

• Small-Target Weighing: Precision-Speed Balance: Features a smart small-target weighing algorithm that optimizes the combination of multi-head sensor data. It achieves a weighing accuracy while maintaining high throughput, resolving the industry trade-off between speed and precision. Perfect for small-dose products.

• Compact Design for Space Savings: Streamlined mechanical structure reduces the overall height by 25% and horizontal footprint by 30% compared to conventional models. This space-efficient design fits seamlessly into compact workshops or multi-line layouts, maximizing the utilization of production area without compromising performance.

• Servo Motor Film Control with Precise Positioning: Equipped with German Siemens servo motors for film transport, ensuring a positioning accuracy. The automatic electric eye tracking system real-time corrects film deviation, preventing misalignment during bag forming and sealing. This minimizes film waste by 15–20% and guarantees consistent packaging aesthetics, complying with international brand packaging standards.

Standard Features

• End-to-End Automated Workflow:

Seamlessly handles product conveying, high-precision measuring, material feeding, filling, bag forming, date/batch coding, airtight sealing, and precise cutting—all without manual intervention. This all-in-one automation reduces labor dependency by 60% or more, eliminates human error (e.g., inconsistent filling, missed codes), and supports continuous 24/7 operation. It’s ideal for diverse products: granulars (nuts, sugar), powders (milk powder, spices), liquids (syrups, oils), and small solids (candies, tablets).

• Servo-Driven Twin Belt Film Pulling:

Powered by high-torque servo motors, the dual-belt film pulling system ensures stable, synchronized film feeding at speeds up to 180 bags/min. The anti-slip belt design prevents film stretching or misalignment, maintaining bag size accuracy within ±0.3mm. This reduces film waste by 15–20% compared to single-belt systems and adapts to various film materials (PE, PP, laminated films, aluminum foil).

• High-Sensitivity Color Mark Tracing:

Equipped with a fiber optic photo sensor (0.005mm detection resolution) that accurately traces printed color marks (logos, batch codes, expiration dates). It auto-corrects film deviation in real time, ensuring graphic/text alignment error ≤0.1mm—critical for meeting strict international packaging standards (e.g., EU labeling regulations) and preserving brand aesthetics.

• Intuitive PLC Control & Diagnostics:

Features a Siemens PLC paired with a 10-inch HD touch screen, supporting 8+ languages (English, German, French, Chinese, etc.). Operators can adjust parameters (filling volume, sealing time, bag length) in <20 seconds and access real-time diagnostics (fault codes, production metrics, maintenance alerts). This cuts troubleshooting downtime by 50% and simplifies training for multi-shift teams.

• Precision PID Temperature Control:

The PID-regulated heat sealing system maintains temperatures within ±1°C, even during speed fluctuations. This ensures consistent, leak-proof seals for thick or thin films, preventing under-sealing (product leakage) or over-sealing (film damage). It’s vital for preserving product freshness (food), sterility (pharmaceuticals), and shelf life (chemicals).

• Durable Global-Grade Components:

Integrates premium parts from top international brands: Siemens servo motors, SMC pneumatic cylinders, Omron sensors, and Schneider electrical components. These ensure a mean time between failures (MTBF) of ≥12,000 hours, reducing unplanned maintenance by 35% and extending the machine’s service life to 10+ years.

Optional Features

Additional Equipment

• Date code printer

• Gusset pouch forming device

• Hole puncher

Measuring Fillers

• Volumetric cup filler for granules (sugar, salt, coffee, sesame, condiments)

• Electrical weigher for granules (pet food, candy, chocolate, biscuits)

• Auger screw filler for powders (coffee powder, milk powder, sugar powder)

• Rotary gear pump for liquids and pastes (sauce, ketchup, mayonnaise)

• Piston pump for liquids (water, juice, cream, shampoo)

Technical Specifications