Full-Automatic Beef with Potato Weighing and Filling System | Dual-Material Integrated Cartoning Line
Tailor-made for ready-to-eat meal, frozen food and canned food manufacturers, delivering precise dual-material dosing, synchronized cartoning and high-efficiency production
Industry Pain Points We Solve
·Manual weighing of beef and potato leads to severe ratio inconsistency, causing unbalanced product taste, high customer complaints and damage to brand reputation
·Separate single-material production lines require repeated material handling, resulting in low production efficiency, high labor costs and serious cross-contamination risks
·Irregular beef and potato pieces are prone to breakage and deformation during traditional conveying, reducing product appearance quality and finished product yield
·Lack of signal linkage between weighing and cartoning equipment causes asynchronous operation, frequent material jamming and high product reject rate
·Dispersed equipment layout occupies excessive workshop space, increasing installation, operation and maintenance costs
·Unstable feeding speed leads to uneven material supply for weighers, resulting in large weighing deviation, raw material waste and uncontrollable production costs
·Non-food-grade equipment design fails to meet strict global food safety regulations (FDA, BRC, HACCP), restricting product export qualification
Core Customer Requirements We Meet
·High-precision dual-material quantitative weighing to ensure consistent beef-potato ratio in every single carton
·Synchronized integrated production of beef and potato filling to minimize manual intervention and improve production efficiency
·Gentle conveying structure to protect the integrity of irregular beef and potato pieces, maintaining product appearance quality
·Full signal linkage between all equipment to realize automated, coordinated operation and avoid production downtime
·Compact integrated layout to save workshop space and reduce overall equipment investment and maintenance costs
·Food-grade material and sanitary structure design, fully compliant with FDA, BRC, HACCP and other international food safety standards
·Flexible adjustment of weighing parameters to adapt to different product specifications and formula requirements
·Stable continuous production with low failure rate, easy operation and quick format changeover
Our Tailored Integrated Solution
We provide a fully automatic, dual-material integrated weighing and filling system exclusively designed for beef with potato production. This integrated line seamlessly combines gentle conveying, high-precision multi-head weighing, synchronized cartoning and intelligent signal linkage, perfectly solving core pain points of dual-material production such as ratio inconsistency and low efficiency. The whole line adopts food-grade SUS 304 stainless steel design, realizing fully automated production from material feeding to cartoning completion, ensuring every carton meets your strict formula requirements and global food safety standards.
Core System Units
·Food-Grade Supporting PlatformErgonomic anti-slip stainless steel platform compliant with food workshop hygiene standards, providing stable support for the 20-head weigher and other core equipment. It features an open structure for easy cleaning and daily maintenance, with no sanitary dead corners to avoid cross-contamination.
·20-Head High-Precision Multihead Weigher (4 Independent Modules: A/B/C/D)The core quantitative weighing unit divided into 4 independent modules (A/B for beef, C/D for potato) to achieve simultaneous and precise dual-material weighing. With ultra-high weighing accuracy of ±0.3g and fast weighing speed, it ensures consistent beef-potato ratio in every carton, and is fully signal-linked with the cartoning machine to realize synchronized feeding and filling.
·Gentle Inclined ConveyorEquipped with food-grade non-slip belt, it realizes smooth, damage-free conveying of beef and potato pieces from the elevator to the vibrating feeder. The adjustable inclination angle adapts to different material properties, effectively preventing material slipping, breakage and deformation during transportation.
·Intelligent Vibrating Feeder (4 Sets: A/B/C/D)4 dedicated vibrating feeders (A/B for beef, C/D for potato) provide stable, uniform and quantitative feeding to the corresponding weigher modules. The adjustable vibration frequency ensures consistent material supply, avoiding overloading or underfeeding of the weigher, and greatly improving weighing accuracy and stability.
·Synchronized Cartoning ConveyorPrecise intermittent conveying system with dedicated carton positioning fixtures, ensuring accurate alignment of cartons with the weigher discharge ports. It is fully signal-linked with the 4 weigher modules, realizing synchronized filling of beef and potato into the same carton, and seamlessly connecting the weighing and cartoning processes.
Standard Automated Workflow
·Beef Feeding & Weighing: Beef is transported to vibrating feeders A and B via elevator 1. The feeders deliver stable, uniform material to weigher modules A and B, which complete high-precision quantitative weighing of beef and send a synchronization signal to the cartoning machine. Weighed beef is then discharged into the positioned carton.
·Potato Feeding & Synchronized Weighing: Simultaneously, potatoes are transported to vibrating feeders C and D via elevator 2. The feeders supply materials to weigher modules C and D, which perform precise quantitative weighing of potatoes. The weigher modules C/D are fully signal-linked with weigher modules A/B, ensuring potatoes are discharged into the same carton that already contains the weighed beef.
·Synchronized Cartoning & Output: The cartoning conveyor transports the fully filled cartons to the subsequent sealing and packaging process, completing the full automated production cycle of beef with potato cartoning.
Proven Results & Core Business Benefits
·100% Ratio Consistency: 4 independent weigher modules achieve ±0.3g dual-material weighing accuracy, ensuring consistent beef-potato ratio in every carton, reducing customer complaints by over 99% and enhancing brand reputation
·Dramatic Efficiency Boost: Synchronized integrated production design increases production efficiency by 3-5 times compared with separate single-material lines, cutting manual labor by 80% and significantly reducing labor costs
·Ultra-Low Material Damage Rate: Gentle inclined conveyor and vibrating feeder minimize breakage and deformation of irregular beef and potato pieces, improving finished product yield and product appearance quality by over 90%
·Full Global Regulatory Compliance: All product-contact parts adopt food-grade SUS 304 stainless steel with no sanitary dead corners, fully meeting FDA, BRC, HACCP and other international food safety standards, supporting smooth product export worldwide
·Space & Cost Saving: Compact integrated layout saves over 40% of workshop space compared with dispersed equipment, reducing installation, operation and maintenance costs by over 30%
·Stable Continuous Production: Full signal linkage between all equipment realizes coordinated automated operation, avoiding material jamming and unplanned downtime, supporting 24/7 stable production and improving overall equipment efficiency (OEE) by over 35%
·Superior Production Flexibility: Weighing parameters and conveyor speed can be quickly adjusted without complex tools, with format changeover completed within 10 minutes, perfectly adapting to multi-SKU production with different formulas and carton sizes
Contact us today to get a free customized workshop layout design and exclusive quotation tailored to your beef with potato production needs!
