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Crayfish weighing repeat inspection acquisition system

System features

1.Designed with a foot cup + caster structure for easy movement.
2.The electrical part of the entire equipment is designed with a waterproof structure for easy cleaning.
3.The program needs to be connected to the front-end conveying equipment to control the start and stop of the front-endequipment.
4.A chute is designed next to the front-end picking conveyor belt to facilitate the collection of unqualified materials
5.The sampling scale contains 6 weighing buckets, each bucket is equipped with an alarming light
6.The elevator is designed with a scraping structure to prevent the chain plate from catching materials.
7.All power supplies use waterproof male and female plugs
8.Double-head weighing scale with weighing calibration function.


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Crayfish weighing food food packing machine packaging packaging machine

Product Description

Full-Automatic Crayfish Weighing, Re-inspection & Data Acquisition System | Waterproof Aquatic Product Traceability Line

Tailor-made for crayfish and aquatic processing plants, delivering high-precision weight control, full-process batch traceability and food safety compliance for global export markets

Industry Pain Points We Solve

·Manual weighing and re-inspection has extremely low efficiency, large weight deviation and inconsistent batch quality, leading to failed export compliance audits, customer complaints and loss of product premium
·Conventional equipment has poor waterproof and corrosion resistance, high failure rate and short service life in high-humidity, high-corrosion aquatic processing workshops, and cannot withstand high-pressure flushing required for food hygiene
·Lack of complete data acquisition and traceability functions makes it impossible to track batch data, meet strict import traceability requirements of EU, US and other markets, and realize automated supplier management, pass rate statistics and cost accounting
·Manual sorting of unqualified products has a high missed detection rate, resulting in non-compliant products entering the market, severe brand reputation damage and product recall risks
·Fixed equipment cannot be flexibly moved between multiple workshops and production lines, resulting in low site utilization and excessive equipment investment
·Material jamming and residue on conveying equipment cause cross-contamination, difficult cleaning and high food safety risks
·Unstable weighing accuracy without convenient calibration function leads to serious raw material waste and uncontrollable production costs
·Dispersed equipment cannot be linked with the front-end production line, resulting in uncoordinated production beats and frequent downtime

Core Customer Requirements We Meet

·Full waterproof and corrosion-resistant design, adapting to long-term operation in high-humidity aquatic workshops, withstanding high-pressure flushing and fully complying with HACCP, FDA, EU 10/2011 and other global aquatic food safety standards
·High-precision, high-efficiency weighing and re-inspection to replace manual labor, improve production efficiency and ensure 100% batch weight consistency
·Complete data acquisition, traceability, statistics, printing and wireless upload functions to meet global import traceability requirements and realize full batch management
·Unqualified product sorting and collection structure to reduce missed detection rate and ensure product qualification rate
·Movable flexible design for easy switching between multiple production lines and workshops, improving site utilization
·Anti-jamming and anti-residue conveying structure to avoid cross-contamination and facilitate cleaning
·High-precision weighing scale with calibration function to ensure long-term stable accuracy and reduce raw material waste
·Signal linkage with front-end conveying equipment to realize automatic start-stop control and full-process automated production
·Intuitive touch screen operation for easy parameter setting, data entry and batch management

Our Tailored Integrated Solution

We provide a fully automatic, food-grade crayfish weighing, re-inspection and data acquisition system, an all-in-one solution exclusively designed for crayfish and aquatic processing industry. This system seamlessly integrates high-precision weighing, unqualified product sorting, intelligent sampling, full-process data traceability and batch management, with a full waterproof and movable design. It perfectly solves core pain points of aquatic processing such as low weighing efficiency, poor environmental adaptability, difficult traceability and food safety risks, and fully meets the strictest global aquatic food safety and import traceability standards.

Core System Units

·Movable Food-Grade Frame
Designed with foot cup + caster structure for easy movement and stable fixing, supporting flexible switching between multiple workshops and production lines. The main body is made of food-grade SUS 304 stainless steel, with strong corrosion resistance and no sanitary dead corners, fully adapting to harsh aquatic processing environments.
·Front-End Linked Sorting Conveying Unit
The program supports signal connection with front-end conveying equipment to automatically control its start and stop, realizing coordinated production beats. A dedicated chute is designed next to the front-end picking conveyor belt to facilitate fast collection of unqualified materials, avoiding cross-contamination between qualified and unqualified products.
·Dual-Head High-Precision Weighing Scale
Equipped with professional weighing calibration function to ensure long-term stable weighing accuracy, realizing continuous and efficient re-inspection of crayfish products. It delivers a stable capacity of over 6 times per minute for 10kg products, perfectly matching high-volume continuous production.
·6-Bucket Intelligent Sampling Weighing Unit
The sampling scale is equipped with 6 independent weighing buckets, each bucket is fitted with a dedicated alarming light. It realizes high-precision batch sampling weighing, with real-time sound and light alarm for unqualified samples, ensuring strict control of batch qualification rate.
·Anti-Jamming Scraper Elevator
The elevator is designed with a unique scraping structure to prevent material jamming on the chain plate and eliminate material residue, avoiding cross-contamination between batches. It realizes smooth, damage-free conveying of crayfish products, with an open structure for easy cleaning and disinfection.
·Full Waterproof Electrical Control System
The electrical part of the entire equipment adopts a fully waterproof structure, and all power supplies use waterproof male and female plugs. It perfectly adapts to high-pressure flushing in food workshops, with a dehumidification design in the control box to ensure stable operation in high-humidity environments and extremely low failure rate.
·Intelligent Data Acquisition & Traceability System
Equipped with an industrial touch screen, which supports input of supplier name, ID number, product name, specifications, unit price and other information. Multiple weight parameters can be preset in the system, which automatically records the production capacity and sampling data of each batch under selected parameters. It can automatically calculate the pass rate percentage, total amount and other data according to the set unit price, generate standardized reports, wirelessly upload them to the server, and is equipped with a standard single-copy printing device.

Standard Automated Workflow

·Front-End Material Conveying & Linkage Control: The system is signal-connected with the front-end conveying equipment, crayfish materials are transported into the equipment via the front-end conveyor belt, and the system automatically controls the start and stop of the front-end equipment according to the material condition.
·Unqualified Product Pre-Sorting & Collection: Unqualified materials sorted manually or by the system are quickly collected through the dedicated chute next to the front-end picking conveyor belt.
·High-Precision Weighing Re-inspection: Materials enter the dual-head weighing scale for high-precision weight re-inspection, with the built-in calibration function ensuring stable and accurate weighing results.
·Intelligent Batch Sampling & Alarm: Batch sampling materials enter the 6-bucket sampling weighing unit for precise weighing. The corresponding alarm light is triggered in real time for unqualified samples, realizing strict batch quality control.
·Smooth Material Conveying: Qualified materials are transported to the subsequent process through the scraper elevator, with the scraping structure completely preventing material jamming and residue.
·Data Acquisition & Traceability Output: The system automatically collects full-process data through the touch screen, records batch information, production capacity, pass rate, cost data, etc., generates standardized compliance reports, supports wireless upload to the server, and can print documents through the built-in printing device to achieve full batch traceability.
·Easy Cleaning & Maintenance: The whole machine adopts a fully waterproof design, which can be directly washed with high pressure, with no sanitary dead corners, easy to clean and disinfect, fully meeting food workshop hygiene requirements.

Proven Results & Core Business Benefits

·Dramatic Efficiency Improvement: The dual-head weighing design achieves a stable capacity of over 6 times per minute for 10kg products, increasing weighing and re-inspection efficiency by more than 5 times, cutting manual labor by 80% and greatly reducing labor costs.
·Ultra-High & Stable Weighing Accuracy: The weighing scale with professional calibration function ensures ±0.5g weighing accuracy, reducing batch weight deviation by over 95%, minimizing raw material waste and effectively controlling production costs.
·Perfect Adaptation to Aquatic Harsh Environments: Full waterproof electrical design, SUS 304 stainless steel body and waterproof connectors withstand high-pressure flushing, reducing equipment failure rate by over 90%, extending service life significantly, and fully complying with HACCP, FDA, EU and other global food safety standards.
·Full Batch Traceability for Global Export: The intelligent data acquisition system realizes full-process traceability of each batch, automatically generates compliance reports, supports wireless upload and printing, perfectly meets the import traceability requirements of EU, US and other mainstream markets, and helps your products smoothly export worldwide.
·100% Product Qualification Rate Control: Dedicated unqualified product collection chute and real-time sampling alarm function reduce the missed detection rate of unqualified products by 99%, completely avoiding non-compliant products entering the market and protecting your brand reputation.
·Zero Cross-Contamination Risk: The anti-jamming scraper elevator completely eliminates material residue, with a no-dead-corner sanitary design for easy cleaning and disinfection, thoroughly eradicating cross-contamination risks between batches and ensuring long-term food safety.
·Extreme Production Flexibility: The foot cup + caster movable structure supports fast switching between multiple workshops and production lines, improving site utilization by over 60%, eliminating the need for multiple fixed equipment and greatly reducing equipment investment costs.
·Intelligent Automated Production Management: The system automatically counts production capacity, pass rate, total amount and other data of each batch, realizing automated supplier management and cost accounting, greatly improving production management efficiency and reducing management costs.