Automatic Salads Weighing and Packaging System
Full-Auto Fresh Salad Production Line for Ready-to-Eat Salad Manufacturing
Core Industry Pain Points
·Severe product damage & waste: Fragile leafy greens, mixed vegetables and delicate salad ingredients suffer high breakage and loss during manual handling, with waste rates often reaching 15-20%
·Inconsistent weighing accuracy: Manual weighing causes frequent weight deviations, leading to profit loss from overfilling, customer complaints or compliance risks from underfilling
·Low production efficiency: Manual sorting, weighing and packaging limits output, unable to meet bulk order demands and fast turnover requirements of fresh produce
·Food safety hazards: Frequent manual contact increases cross-contamination risks, making it hard to comply with HACCP, FDA, EU and other global fresh food safety standards
·Sustained high labor costs: Dependence on multiple workers for repetitive weighing and packaging tasks drives up long-term labor, training and management expenses
Target Customer Needs
·Gentle, non-damaging material handling for fragile mixed salad ingredients
·High-precision, stable quantitative weighing to minimize waste and ensure weight compliance
·Fully automated end-to-end production to reduce manual labor and human contact
·Food-grade, easy-to-clean equipment that meets strict international fresh food safety regulations
·High-speed, reliable bag forming, filling and sealing to extend salad shelf life
·Flexible compatibility with various salad products (leafy greens, chopped veggies, fruit salads, ready-to-eat mixed salads)
Our Tailored Full-Auto Solution
We provide a one-stop, fully automated weighing and packaging system customized for fresh salad production, integrating gentle material lifting, high-precision weighing and reliable bag packaging in one seamless line. This turnkey solution eliminates manual intervention throughout the production process, fully addressing the core pain points of salad manufacturing.
Core Solution Units
·Inclined Elevator
·Supporting Platform
·10 Head 5.0L Multihead Weigher
·Vertical Form Fill Seal (VFFS) Machine
Standard Production Workflow
·Operators place bulk salad ingredients into the feeding bin of the inclined elevator
·The elevator gently lifts the material to the upper feeding hopper of the multihead weigher, with no damage to fragile ingredients
·The 10-head multihead weigher completes high-precision quantitative weighing of the salad ingredients automatically
·Weighed materials are transferred directly into the VFFS machine, which finishes bag forming, filling, sealing and cutting in one continuous process
·Final sealed salad bags are outputted, ready for downstream boxing and distribution
Final Production Results & Core Benefits
·Ultra-high weighing accuracy: 99.5%+ consistent weighing precision, cutting product waste down to below 3%
·Significant labor cost reduction: Up to 80% reduction in manual labor demand, lowering long-term operational and management costs
·Dramatically improved efficiency: 30-60 bags per minute stable packaging speed, greatly boosting production output to meet bulk order requirements
·Full food safety compliance: Zero manual contact during the entire production process, food-grade contact parts fully meet HACCP, FDA, EU food safety standards
·Maximum product freshness retention: Gentle material handling design minimizes damage to fragile leafy greens, preserving product quality and extending shelf life
·Stable packaging consistency: Uniform bag forming and airtight sealing eliminate packaging defects, reduce return rates and improve brand reputation
