The 220 Weight Sorting (Volumetric) Machine is a high-performance industrial solution designed for precise, high-speed dynamic weighing and grading. Engineered for the demanding food processing industry, this automatic weight grader ensures that your products—ranging from poultry to delicate marine life—are sorted into exact weight categories with exceptional efficiency.
Utilizing advanced volumetric technology and high-speed sensors, this inline checkweigher maximizes production throughput while minimizing give-away. Whether you are processing frozen seafood, fresh meat, or agricultural produce, this machine delivers the consistency required to meet strict retail standards and optimize your profit margins.
Application Industries
This versatile food sorting machine is widely used across various sectors requiring precise portion control and grading:
Seafood Processing
Ideal for sorting trepang (sea cucumber), abalone, shark fin, hippocampus, jellyfish, dried octopus, squid, and fish maw.
Poultry Industry
Perfect for grading whole chickens, duck, and turkey by weight.
Meat Processing
Suitable for sorting pork cuts, beef steaks, and lamb chops.
Agricultural Products
Effective for sizing fruits, vegetables, and other farm produce.
Frozen Food Manufacturing
Handles frozen blocks and individual quick frozen (IQF) items efficiently.
Industry Pain Points & Professional Solutions
Industry Pain Points
Our Professional Solutions
Inconsistent Product Weight: Manual sorting leads to errors, customer complaints, and "give-away" (giving away more product than paid for).
High-Precision Sensors: Our dynamic checkweigher offers an accuracy of ±1g, ensuring every package meets exact weight specifications.
Low Production Efficiency: Traditional sorting methods are slow and cannot keep up with high-volume production lines.
High-Speed Sorting: Capable of sorting up to 120 bags/products per minute (bpm), significantly boosting line output.
Hygiene & Corrosion Issues: Wet and salty environments in seafood processing cause standard machines to rust and fail.
Food-Grade Stainless Steel: Constructed with SUS304 stainless steel and waterproof components, meeting strict hygiene standards.
Complex Operation: Older machines require extensive training and are difficult to adjust for different product sizes.
User-Friendly HMI: Features a 7"/10" color touch screen with intuitive controls, allowing operators to save up to 99 product presets.
Technical Specifications
Parameter
Specification
Weighing Range
10g ~ 1000g
Sorting Accuracy
±1g
Sorting Speed
120 bpm (bags/products per minute)
HMI Interface
7" / 10" Color Touch Screen
Product Size Capacity
≤300mm (L) * 210mm (W)
Control System
High-speed A/D Controller
Pre-set Product Memory
99 Groups
Power Supply
AC220V±10%, 50Hz/60Hz, 1kW
Machine Dimensions
3080mm (L) 898mm (W) 1489mm (H)
Reject Device
Pusher Type
Working Condition
Temperature: 0°C~40°C; Humidity: 30%~95%
Core Product Features & Technical Advantages
Advanced Volumetric Weighing Technology
Unlike simple belt scales, this system uses volumetric analysis to handle irregular shapes (like sea cucumbers or whole chickens) effectively, ensuring stable readings even at high speeds.
Multi-Lane Sorting Output
The machine features multiple exit chutes (lanes), allowing for simultaneous sorting into different weight categories, streamlining the packaging process.
Robust Rejection System
Equipped with a reliable pusher reject device, it automatically diverts off-spec products without stopping the line, ensuring only compliant products proceed.
Smart Control System
Powered by a high-speed A/D controller, the system processes data instantly to maintain accuracy even at maximum speed.
Flexible Configuration
The sorting range covers 10g to 1000g, making it adaptable for both small delicacies like abalone and larger items like poultry.
Automatic Working Process
Infeed: Products are fed onto the main conveyor belt either manually or via an upstream feeder.
Dynamic Weighing: As the product passes over the precision weigh cell, the automatic weight sorter captures the weight data instantly.
Data Processing: The high-speed controller analyzes the weight against the pre-set target zones.
Sorting & Ejection: Based on the calculated weight, the pusher mechanism activates at the precise moment to guide the product into the corresponding discharge chute (Lane 1, Lane 2, etc.).
Output: Products are collected in their respective weight grades, ready for packaging.
FAQ
Q1: Can this machine handle wet or sticky products like jellyfish or squid?
A: Yes, the 220 Weight Sorting Machine is designed with waterproof materials and a specialized belt surface to handle moist marine products effectively. Regular cleaning is recommended to maintain accuracy.
Q2: How difficult is it to change the settings for a new product?
A: It is very simple. The touch screen interface allows you to select from 99 pre-set product groups. You can switch between products like "Whole Chicken" and "Salmon Fillet" with just a few taps.
Q3: What happens if a product is outside the weight range?
A: The machine can be set to reject any item that does not fall within the specified tolerance limits using the pusher device, ensuring quality control.
Q4: Is the sorting speed adjustable?
A: Yes, while the maximum capacity is 120 bpm, the conveyor speed can be adjusted via the HMI to suit the specific characteristics of your product and ensure stability.
Contact Us
Ready to upgrade your production line with our high-speed weight sorting machine?
Contact our sales team today for a customized quote or to schedule a video demonstration.
Product Description
Submit Your Requirements
Please submit your requirement form, and we will customize the most suitable solution according to your needs.
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