115 Circular Weight Sorting Machine | Auto Grading for Seafood, Fruit & Meat
The 115 Circular Multi-weight Sorting Machine is engineered for high-throughput, precision weight classification across diverse industries. Designed with a compact rotary platform and intuitive 7” color touchscreen, it delivers ±0.3g accuracy at speeds up to 300 pieces per minute — ideal for operations requiring consistent portioning without manual intervention.
Unlike linear sorters, its circular layout minimizes floor space while maximizing throughput. The system supports up to 99 pre-set weight bands, making it adaptable for everything from delicate tea leaves to robust chicken wings. Built with 304 stainless steel and IP65-rated components, it withstands washdown environments common in food processing and e-commerce fulfillment centers.
Application Industries
This machine serves five core verticals where weight consistency directly impacts profitability, compliance, or customer satisfaction:
Aquatic & Seafood Processing
Whole or gutted fish, shrimp, scallops, abalone, and sea cucumber sorted into uniform weight bands for export or retail packaging.
Frozen Meat & Poultry
Chicken legs, wings, nuggets, and diced portions graded to meet retail-ready weight specifications.
Fresh Produce Packing
Apples, oranges, carrots, onions, and similar items banded by weight before tray or mesh packing for supermarket distribution.
Tea, Herb & Dried Botanicals
Bulk leaf tea, Chinese medicinal herbs, and dried flowers portioned to protect brand specification and ensure consistent brew strength.
E-commerce & Parcel Fulfilment
Small packs, pouches, and cartons routed by weight across twin lanes during peak dispatch to optimize shipping costs and reduce errors.
Industry Pain Points & Professional Solutions
Pain Point 1: Inconsistent Portioning Leads to Customer Complaints
Manual or semi-auto weighing causes variance in product weight, triggering returns or negative reviews — especially critical in e-commerce and premium food brands.
✅ Solution: The 115 Circular Sorter uses high-speed AD sampling controllers to achieve ±0.3g accuracy, ensuring every unit meets exact weight targets — protecting brand reputation and reducing waste.
Pain Point 2: Low Throughput During Peak Seasons
Linear sorters bottleneck during harvest or holiday rushes, delaying shipments and increasing labor costs.
✅ Solution: With 300bpm capacity and dual-lane output capability, this machine absorbs peak volumes without sacrificing precision — ideal for seasonal produce or flash-sale e-commerce events.
Pain Point 3: Space Constraints in Processing Facilities
Many factories lack room for long conveyor lines, forcing compromises in automation.
✅ Solution: The circular design occupies only 3.6m² (L×W), fitting neatly into tight corners while maintaining full functionality — no need for facility expansion.
Pain Point 4: Frequent Changeovers Between Products
Switching between shrimp, apples, and tea leaves requires recalibration, downtime, and operator error.
✅ Solution: 99 pre-set weight profiles allow instant switching via touchscreen — change products in under 30 seconds with zero retooling.
Core Product Features & Technical Advantages
Compact Rotary Design
Saves 40% floor space vs. linear sorters; fits under standard ceiling heights.
High-Speed AD Sampling Controller
Ensures ±0.3g accuracy even at 300bpm; immune to vibration or temperature drift.
7” Color Touchscreen HMI
Intuitive interface for setting weight bands, viewing real-time stats, and troubleshooting — no training required.
Stainless Steel Construction (304)
Resists corrosion from saltwater, acids, and cleaning agents; meets FDA/CE hygiene standards.
Dumping Reject Mechanism
Gentle ejection prevents damage to fragile items like scallops or tea leaves.
IP65-Rated Electronics
Protected against dust and water jets — safe for daily washdowns.
Low Power Consumption (0.6kW)
Reduces operational cost; compatible with standard 220V outlets.
Wide Environmental Tolerance
Operates reliably from 0°C to 40°C and 30–95% humidity — suitable for cold storage or tropical climates.
Technical Specifications
Parameter
Specification
Model
TY-JYH104P115-01-11
Max Weighing Capacity
500g
Sorting Accuracy
±0.3g
Sorting Speed
300 bpm
HMI Interface
7” color touch screen
Product Size Limit
≤180mm(L) × 120mm(W)
Control System
High-speed AD sampling controller
Pre-set Weight Bands
99
Power Supply
AC220V ±10%, 50Hz/60Hz, 0.6kW
Machine Dimensions
3592mm(L) × 1174mm(W) × 1508mm(H)
Reject Method
Dumping (gentle tilt)
Working Environment
Temp: 0°C~40°C / Humidity: 30%~95%
Frame Material
304 Stainless Steel + POM
Automatic Working Process
Product Loading — Items are placed manually or via upstream feeder onto the rotating blue trays.
Dynamic Weighing — As each tray passes under the load cell, the AD controller captures weight data in milliseconds.
Real-Time Classification — System compares measured weight against selected preset band (e.g., 150–160g for shrimp).
Precision Ejection — At the designated drop point, the tray tilts gently to release item into correct chute or bin.
Data Logging & Reporting — Optional integration with MES/ERP systems tracks yield, rejection rate, and batch history.
No sensors, cameras, or complex programming needed — just load, select profile, and run.
FAQ
Q: Can this machine handle wet or sticky products like fresh shrimp or marinated meat?
A: Yes. The 304 stainless steel frame and IP65-rated electronics resist moisture and corrosion. The dumping mechanism avoids contact with adhesives or sauces.
Q: How long does it take to switch between different products (e.g., from apples to tea leaves)?
A: Under 30 seconds. Simply select the pre-loaded weight profile on the touchscreen — no mechanical adjustments needed.
Q: Is calibration required after moving the machine?
A: Minimal. The system auto-calibrates upon startup. For extreme environments, a quick tare adjustment takes <2 minutes.
Q: Can I integrate this with my existing ERP or labeling system?
A: Yes. Standard RS485/Ethernet ports allow seamless connection to MES, WMS, or print-and-apply labelers.
Q: What’s the warranty and service support?
A: 12-month comprehensive warranty covering parts and labor. Remote diagnostics available within 2 hours;
Contact Us
Ready to upgrade your sorting line? Our engineers will help you configure the perfect setup for your product mix and throughput needs.
Product Description
Submit Your Requirements
Please submit your requirement form, and we will customize the most suitable solution according to your needs.
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