Detect Fe, Non-Fe & SUS metals in food, pharma, cosmetics & toys with our 304 stainless steel conveyor metal detector. HACCP/FDA compliant, auto-reject, 7" touchscreen. Ideal for export-grade production lines.
The Horizontal Conveying Metal Detector is engineered for high-throughput production environments where product integrity and regulatory compliance are non-negotiable. Designed with a robust 304 stainless steel frame and intuitive 7-inch color touchscreen interface, this system delivers precise detection of ferrous, non-ferrous, and stainless steel contaminants across diverse industries — from seafood and poultry to pharmaceuticals and consumer goods. Its modular design supports multiple aperture sizes (320mm to 1000mm width) and integrates seamlessly into existing packaging lines, ensuring zero downtime during changeovers. Whether you’re preparing export-ready shrimp or validating toy safety, this detector guarantees consistent, audit-proof results with minimal operator intervention.
Application Industries
This metal detection system serves critical quality control roles across five key sectors:
Food Processing
Validates purity in aquatic products (fish, shrimp), meat/poultry cuts, pickled vegetables, pasta, dried fruits, and baked goods before final packaging.
Pharmaceuticals
Ensures tablet, capsule, and powder formulations remain free from metallic contamination during high-speed filling and sealing operations.
Cosmetics & Personal Care
Detects trace metals in creams, lotions, and powders to prevent skin irritation and maintain brand reputation.
Industrial Chemicals
Monitors raw materials and finished batches for unintended metal ingress that could compromise chemical reactions or equipment safety.
Toys & Consumer Goods
Guarantees child-safe products by identifying hidden metal fragments in plastic assemblies, plush toys, and electronic components prior to retail distribution.
Industry Pain Points & Professional Solutions
Manufacturers face mounting pressure to eliminate foreign object risks while maintaining throughput efficiency. Common challenges include:
False Rejections Due to Product Effect: Moisture-rich or conductive products trigger unnecessary stops.
Our advanced DSP algorithm dynamically adjusts sensitivity thresholds based on real-time signal analysis, reducing false positives by up to 40%.
Manual Inspection Bottlenecks: Human inspectors miss small particles under fatigue.
The automated rejection system (flash alarm + pneumatic pusher/sliding gate) ensures 100% removal without slowing line speed.
Regulatory Audit Failures: Inconsistent documentation leads to rejected shipments.
Built-in data logging records every detection event with timestamp, product type, and reject reason — fully traceable for HACCP, FDA, or ISO audits.
Downtime During Changeover: Traditional detectors require recalibration when switching products.
Our preset memory stores up to 99 recipes, allowing instant recall of optimal settings for different SKUs.
Corrosion in Wet Environments: Standard machines degrade quickly in washdown areas.
Full 304 stainless steel construction with IP65-rated electronics withstands daily CIP cleaning cycles without rust or electrical failure.
Core Product Features & Technical Advantages
Precision Detection Across All Metal Types
Equipped with multi-frequency technology, the detector identifies Fe (≥Φ0.8–1.5mm), Non-Fe (≥Φ1.0–2.0mm), and SUS304 (≥Φ2.0–2.5mm) depending on model configuration — even through foil-wrapped or metallized packaging.
Intelligent Auto-Reject Mechanism
Upon detection, the system triggers an immediate flash light alarm and activates either a pneumatic pusher or sliding diverter (optional) to isolate contaminated units. A digital display confirms “metal found” status for operator verification.
User-Centric Interface Design
The 7-inch color touchscreen provides one-touch access to calibration menus, recipe management, and diagnostic reports. No specialized training required — operators can master basic functions within 15 minutes.
Modular Aperture Flexibility
Choose from four standard widths (300mm, 400mm, 500mm, 1000mm) and heights (100–250mm) to match your product dimensions. Custom apertures available upon request for oversized or irregularly shaped items.
Compliance-Ready Architecture
Meets international standards including CE, RoHS, and FDA 21 CFR Part 11 requirements. Optional software modules enable integration with MES/ERP systems for centralized quality tracking.
Automatic Working Process
1.Product Entry
Items enter via adjustable-height conveyor belt aligned with detector aperture.
2.Signal Acquisition
Electromagnetic field scans each unit as it passes through the sensing zone.
3.Real-Time Analysis
Onboard processor compares signals against stored thresholds; flags anomalies instantly.
4.Rejection Activation
If metal detected, solenoid valve opens to activate air cylinder or slide mechanism, diverting defective item into collection bin.
5.Data Logging & Alert
Event logged internally; optional Ethernet/Wi-Fi module sends alerts to supervisor’s device or SCADA system.
6.Continuous Operation
Belt resumes normal flow immediately after rejection — no manual reset needed unless configured otherwise.
Technical Specifications
Parameter
TYA-MD3010/3015/3020
TYA-MD4010/4012/4015/4020
TYA-MD5015/5020/5025
TYA-MD10010
Machine Frame Material
Stainless Steel 304
Stainless Steel 304
Stainless Steel 304
Stainless Steel 304
HMI
7” Color Touch Screen
7” Color Touch Screen
7” Color Touch Screen
7” Color Touch Screen
Detected Product Width
≤300mm
≤400mm
≤500mm
≤1000mm
Detected Product Height
≤100~150mm
≤100~200mm
≤150~250mm
≤100mm
Detecting Sensitivity (Idle Status)
Fe≥Φ0.8~1.0mm; SUS304≥Φ1.0~2.0mm
Fe≥Φ0.8~1.2mm; SUS304≥Φ2.0~2.3mm
Fe≥Φ1.0~1.5mm; SUS304≥Φ2.0~2.5mm
Fe≥Φ1.0mm; SUS304≥Φ2.0mm
Reject Device
Flash Light Alarm; Pneumatic Pusher / Sliding (Optional); Automatic Shutdown/Rejection; Metal Found Display
Same as above
Same as above
Same as above
FAQ
Q: Can this detector handle wet or frozen products?
Yes — all components are sealed to IP65 rating, making them suitable for cold storage rooms, washdown zones, and humid processing areas.
Q: How often does the machine need recalibration?
Under stable operating conditions, recalibration is typically only needed quarterly or after major maintenance. Daily self-checks ensure ongoing accuracy.
Q: Is installation complex? Do I need external technicians?
No — we provide plug-and-play setup guides and remote video support. Most customers complete commissioning within 2 hours using their own maintenance staff.
Q: What happens if power fails mid-operation?
Built-in UPS backup preserves last-known good settings and logs any pending detections until power restores. No data loss occurs during brief outages.
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