Automatic Frozen Ice-Coated Shrimps Weighing and Packaging System | Frozen Food Production Line
This fully automatic weighing and packaging system is tailor-made for frozen ice-coated shrimps and other fragile frozen food products, realizing one-stop automated production from material lifting, high-precision quantitative weighing to sealed packaging, perfectly solving core pain points for frozen seafood processing plants.
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Industry Pain Points
- Inconsistent quantitative weighing causes frequent overweight/underweight issues, leading to direct raw material cost loss and international trade compliance risks
- Fragile ice coating of shrimps is easily broken during conveying and weighing, damaging product appearance and reducing market grade - High reliance on manual operation leads to low production efficiency, rising labor costs and unstable product quality
- Poor packaging sealing performance results in product thawing, spoilage and short shelf life during cold chain transportation and storage - Manual operation fails to meet strict international food safety standards (FDA, BRC, HACCP), with high hygiene and cleaning risks
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Core Customer Demands
- High-precision quantitative weighing with minimal damage to the ice coating of frozen shrimps
- Fully automated production to reduce labor input and improve overall production efficiency
- Reliable sealed packaging to ensure product freshness and stability through the full cold chain
- Food-grade equipment design compliant with global food safety certification requirements
- Stable, easy-to-operate and maintain production line for long-term continuous operation
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Our Tailored Complete Solution
We provide a turnkey integrated system composed of core functional units, with a fully automated workflow customized for ice-coated shrimp processing:
Core Solution Units
1. 14-head 1.6L Gentle Slope Weigher: Specialized gentle structure design for fragile frozen products, minimizing ice coating damage while achieving high-precision quantitative weighing
2. Supporting Platform: Stable food-grade operation platform, ensuring safe and stable operation of the upper weigher, with easy access for maintenance and cleaning
3. Inclined Conveyor: Food-grade material lifting equipment, realizing smooth and low-damage conveying of ice-coated shrimps from the bottom silo to the upper feeding hopper
4. Rotary Packaging Machine: High-speed automatic packaging equipment, completing bag forming, material filling, sealing and cutting in one go, with reliable and consistent sealing performance
Standard Workflow
1. Manually pour ice-coated shrimp materials into the silo of the inclined conveyor, which smoothly lifts the materials to the upper feeding hopper of the combination weigher
2. The 14-head weigher completes high-precision quantitative weighing according to preset parameters, and automatically discharges materials to the connected rotary packaging machine
3. The packaging machine completes automatic bag making, material filling, sealing and finished product output in one continuous process
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Final Achievable Production Effects
- High-precision weighing with accuracy up to ±0.5g, completely eliminating overweight/underweight loss and fully complying with international metering and trade standards
- Ultra-low ice coating damage rate ≤1%, maintaining the complete appearance and premium market competitiveness of your frozen shrimp products
- Fully automated production, reducing manual labor demand by over 80%, and increasing production capacity by 3-5 times compared with semi-manual production lines
- High-quality airtight sealing, effectively avoiding thawing and spoilage, extending the frozen shelf life of products by more than 20%
- Full food-grade 304 stainless steel structure, easy to disassemble and clean, fully meeting FDA, BRC, HACCP and other global food safety certification requirements
- Stable 24/7 continuous operation capability, low failure rate, greatly reducing equipment downtime and later maintenance costs
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Contact Us
Customized solutions are available for different production capacity demands and frozen food product types. Contact our professional team now to get an exclusive quotation and technical solution for your factory.
