Full-Automatic Effervescent Tablet Weighing & Flexible Packaging System | GMP-Compliant End-to-End Tablet Packaging Line

Industry Pain Points We Solve

• ·Effervescent tablets are prone to chipping, breakage, sticking and moisture absorption during handling; traditional weighing equipment causes high product damage rate and low finished product yield

• ·Manual or semi-automatic batching leads to large fill weight variation, failing to meet strict pharmacopoeia standards (USP, EP, BP) and regulatory requirements, resulting in high product recall risks

• ·Conventional equipment has sanitary dead corners, cannot meet GMP/cGMP pharmaceutical hygiene standards, and brings cross-contamination and microbial safety risks

• ·Poor production flexibility, time-consuming format changeover between different tablet sizes, weights and packaging specifications, causing long production downtime and low overall equipment efficiency (OEE)

• ·Open production process leads to long air exposure time of effervescent tablets, high risk of moisture absorption and oxidation, which seriously affects product shelf life and quality stability

• ·Dispersed multi-process equipment requires heavy manual operation, resulting in high labor costs, low production efficiency and frequent human error

• ·Lack of in-line full-process quality inspection leads to unqualified products entering the market, triggering customer complaints and severe brand reputation damage

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Core Customer Requirements We Meet

• ·Full compliance with GMP, cGMP, FDA, USP, EP and other global pharmaceutical and dietary supplement regulatory standards

• ·Damage-free, anti-sticking, anti-static weighing and handling to maintain effervescent tablet integrity and minimize product loss

• ·High-precision quantitative weighing to ensure fill weight consistency and meet strict pharmacopoeia requirements

• ·Fully enclosed production process to reduce moisture absorption and oxidation of effervescent tablets, and extend product shelf life

• ·High production flexibility with quick tool-free format changeover, adapting to different tablet specifications and packaging forms

• ·Fully automated end-to-end production from weighing to final carton output, to minimize manual labor and cross-contamination risks

• ·In-line 100% weight inspection to automatically reject unqualified products and eliminate market compliance risks

• ·Stable 24/7 continuous operation, easy to clean and maintain, with low failure rate and long service life

Our Tailored Integrated Solution

Core System Units

Standard Automated Workflow

·Closed Raw Material Feeding: Effervescent tablets are fed into the feeding hopper of the 14-head multihead weigher through a closed feeding system, minimizing air exposure and moisture absorption risk.

·Damage-Free Precision Weighing: The 14-head weigher completes high-precision quantitative weighing of effervescent tablets, with the Teflon-coated dimple plate ensuring zero sticking and minimal breakage throughout the process.

·Moisture-Proof Flexible Packaging: Weighed tablets are automatically transferred to the 8-station rotary packaging machine, which completes automatic bag forming, filling and sealing with high-barrier films, achieving airtight and moisture-proof flexible packaging.

·Automatic Cartoning & Filling: Packaged tablet products are conveyed to the cartoning line via the conveying system. The high-precision positioning device accurately locates the carton, the dual-station filling device fills the products into the carton, and the carton vibration mechanism ensures smooth and damage-free feeding.

·Final Weight Inspection & Output: Cartoned finished products are sent to the in-line check weigher for 100% weight verification. Unqualified products are automatically rejected, and qualified finished products are conveyed to the subsequent process, completing the full automated production cycle.

Proven Results & Core Business Benefits

• Ultra-Low Product Damage Rate: Whole-line optimized anti-stick, anti-scratch and anti-static design reduces effervescent tablet breakage rate by over 95% compared with traditional equipment, greatly improving product yield and reducing raw material loss

• Pharmaceutical-Grade Weighing Accuracy: ±0.2g ultra-high weighing precision ensures strict fill weight consistency in every package, fully meeting USP, EP, BP and other global pharmacopoeia standards, eliminating product recall and compliance risks

• Full Global Regulatory Compliance: All product-contact parts adopt pharmaceutical-grade 304/316L stainless steel with no sanitary dead corners, easy to clean and sterilize, fully compliant with GMP, cGMP, FDA and other global pharmaceutical regulations

• Excellent Moisture-Proof Performance: Fully enclosed production process and high-barrier sealed packaging minimize the air exposure time of effervescent tablets, effectively preventing moisture absorption and oxidation, and extending product shelf life by more than 30%

• Dramatic Efficiency Boost: Fully automated end-to-end production cuts manual labor by 90%, with a maximum stable output of 70 packages per minute, greatly improving production efficiency and reducing labor costs

• Superior Production Flexibility: Tool-free quick format changeover in 10-15 minutes, perfectly adapting to different tablet sizes, weights, packaging forms and carton specifications, meeting multi-SKU, small-batch production needs

• 100% Quality Compliance: In-line full-inspection check weigher ensures zero unqualified products flow into the market, eliminating customer complaints and brand reputation damage risks

• High OEE & Low Maintenance Cost: Stable and durable design with low failure rate, supporting 24/7 continuous production, easy to operate and maintain, achieving fast return on investment